for Food Processing Factory Crush-Resistant Damp-Proof Mortar Composite Floor

• Customization: Available
• CAS No.: 2921199090
• Formula: Inapplicability
• Model NO.: SPR-1130P
• Color: Can Be Selected From The Color Card
• Appearance: Liquid
• Main Raw Material: Epoxy
• Method: Brush
• Level: Primer+Middle+Topcoat
• Drying Method: Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Substrate: Exopy Resin
• Components: Exopy Resin
• Formation Mechanism: Conversion Type
• Wear-Resistant: High
• Anti-Slip: High
• Chemical-Resistant: High
• Weather-Resistant: High
• Noise Reduction: High
• Scratch-Resistant: High
• Transport Package: Box
• Specification: 30KG(25KG+5KG)
• Trademark: SPR
• Origin: Nanxiong
• HS Code: 2921199090
• Production Capacity: 100000

Product Description

 

 

 

Product Description: Crush-Resistant Damp-Proof Mortar Composite Flooring for Food Processing Factories

1. Introduction

In the demanding environment of food processing factories, flooring solutions must meet stringent requirements for hygiene, durability, and safety. The Crush-Resistant Damp-Proof Mortar Composite Flooring is engineered to excel in these conditions, offering a robust and reliable surface that withstands heavy loads, moisture, and the rigors of daily industrial operations. This advanced flooring system combines cutting-edge materials with innovative design, ensuring long-lasting performance and compliance with food industry standards.

2. Product Features

2.1 Material Composition

The flooring is crafted from a sophisticated blend of:

• Cement and Quartz Sand: Providing a strong, stable base with excellent compressive strength.
• High-Performance Polymers: Enhancing flexibility, adhesion, and resistance to moisture penetration.
• Special Additives: Including waterproofing agents and reinforcing fibers for added durability and crack resistance.

This composite structure ensures the flooring is both robust and adaptable, capable of enduring the heavy machinery and equipment commonly found in food processing environments.

2.2 Crush Resistance

Designed to withstand extreme pressures, the mortar composite flooring features:

• High Load-Bearing Capacity: Able to support heavy machinery, storage racks, and processing equipment without deformation.
• Uniform Stress Distribution: The composite layers work together to evenly distribute weight, minimizing localized stress points.

2.3 Damp-Proof Performance

Moisture is a persistent challenge in food processing facilities. This flooring addresses this with:

• Impermeable Surface Layer: Preventing water and liquids from penetrating the substrate.
• Advanced Waterproofing Technology: Integrated additives create a barrier against moisture, protecting against mold, mildew, and bacterial growth.

2.4 Wear Resistance

The flooring incorporates a wear-resistant top layer, featuring:

• Abrasion-Resistant Materials: Withstanding heavy foot traffic, equipment movement, and abrasive cleaning processes.
• Long-Lasting Finish: Maintaining a smooth, even surface over time, reducing the need for frequent replacement or repair.

2.5 Easy Maintenance

Designed for practicality, the flooring offers:

• Seamless, Non-Porous Surface: Facilitating easy cleaning and sanitation, complying with strict hygiene standards.
• Chemical Resistant Properties: Withstanding exposure to cleaning agents, disinfectants, and food-related chemicals.

2.6 Environmental Friendliness

The flooring solution is committed to sustainability, featuring:

• Low VOC Emissions: Contributing to a healthier indoor air quality for workers.
• Recyclable Materials: Promoting environmental responsibility and resource efficiency.

3. Technical Specifications

 

Parameter	Value
Compressive Strength	≥ 30 MPa (ASTM C39 standard)
Flexural Strength	≥ 8 MPa (ASTM C78 standard)
Water Absorption	≤ 0.5% (ASTM C642 standard)
Abrasion Resistance	≥ 500 cycles (ASTM C1353 standard)
Coefficient of Friction	≥ 0.6 (ASTM C1028 standard)
Service Temperature Range	-20°C to 80°C
Thickness	10-30 mm (customizable)
Surface Finish	Smooth, matte, or textured (optional)

4. Application Scenarios

The Crush-Resistant Damp-Proof Mortar Composite Flooring is ideal for various areas within food processing facilities, including:

• Production Lines: Withstanding the constant movement of machinery and equipment.
• Storage and Warehousing: Supporting heavy palletized goods and resisting moisture from refrigeration systems.
• Packaging Areas: Providing a durable, cleanable surface for food packaging operations.
• Cold Storage and Freezer Rooms: Maintaining structural integrity in low-temperature environments.
• Wet Processing Zones: Resisting moisture and chemicals from washing and sanitation processes.

5. Installation and Maintenance

5.1 Installation Guidelines

• Surface Preparation: Ensure the substrate is clean, dry, and free of debris.
• Professional Application: Recommended for optimal adhesion and performance.
• Curing Time: Allow sufficient time for the mortar to cure before heavy use.

5.2 Maintenance Tips

• Daily Cleaning: Use mild detergents and water for routine sanitation.
• Periodic Inspections: Check for signs of wear or damage and address promptly.
• Protective Coatings: Consider applying a protective sealant for enhanced longevity.

6. Environmental and Safety Certifications

The flooring solution complies with international standards for:

• Quality Management: ISO 9001 certification.
• Environmental Safety: ISO 14001 certification.
• Fire Safety: Class B1 fire rating (EN 13501-1 standard).
• Hygienic Performance: NSF International certification for food-grade applications.

7. Conclusion

The Crush-Resistant Damp-Proof Mortar Composite Flooring is a superior choice for food processing factories, offering unparalleled durability, moisture resistance, and ease of maintenance. By combining advanced materials with innovative engineering, this flooring solution ensures a safe, hygienic, and productive environment. Invest in this high-performance flooring to elevate your facility's standards and safeguard your operations for years to come.