for Food Factories Dust-Proof and Wear-Resistant Waterborne Epoxy Resin Self-Leveling Floor

• Customization: Available
• CAS No.: 2921199090
• Formula: Inapplicability
• Model NO.: SPR-1210P
• Color: Can Be Selected From The Color Card
• Appearance: Liquid
• Main Raw Material: Epoxy
• Method: Brush
• Level: Primer+Middle+Tpocoat
• Drying Method: Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Substrate: Epoxy Resin
• Components: Epoxy Resin
• Formation Mechanism: Conversion Type
• Wear-Resistant: High
• Scratch-Resistant: High
• Anti-Slip: High
• Water-Proof: High
• Dust-Proof: High
• Chemical-Resistant: High
• Transport Package: Box/Barrel
• Specification: 30KG(25KG+5KG)
• Trademark: SPR
• Origin: Nanxiong
• HS Code: 2921199090
• Production Capacity: 100000

Product Description

 

 

 

 

 

Dustproof and Wear-Resistant Waterborne Epoxy Resin Self-Leveling Floor for Food Factories and Manufacturing Plants

1. Introduction to High-Performance Epoxy Flooring Solutions
In industrial environments such as food processing facilities and manufacturing plants, flooring systems are subjected to extreme conditions, including heavy machinery traffic, chemical exposure, thermal shock, and stringent hygiene requirements. Traditional flooring materials often struggle to meet these demands, leading to premature wear, dust accumulation, and costly maintenance. Our water-based epoxy resin self-leveling floor is engineered to address these challenges, offering a seamless, durable, and hygienic solution tailored for high-performance industrial applications. This innovative system combines advanced epoxy resin technology with eco-friendly water-based formulations, delivering exceptional mechanical resistance, chemical stability, and long-term aesthetic appeal. Below, we outline the technical specifications, benefits, and applications of this cutting-edge flooring solution.

2. Technical Specifications and Composition
Our self-leveling epoxy floor is formulated using a proprietary blend of:

• High-Crosslinking Epoxy Resins: Provides superior adhesion, chemical resistance, and thermal stability.
• Water-Based Dispersants: Eliminates volatile organic compounds (VOCs), reducing environmental impact and installation risks.
• Abrasion-Resistant Aggregates: Incorporates quartz sand, alumina particles, or recycled aggregates to enhance wear resistance.
• Anti-Slip Additives: Optional silica or polymer beads for slip-resistant surfaces in wet environments.
• Antimicrobial Agents: Silver ion or zinc-based additives to inhibit microbial growth, critical for food-grade applications.

Key Performance Metrics:

• Compressive Strength: ≥80 MPa (ASTM C365)
• Abrasion Resistance: <0.02g loss (ASTM D4060, 1000 cycles)
• Chemical Resistance: Withstands exposure to fats, oils, acids (pH 2-12), and alkaline cleaners.
• Thermal Shock Resistance: Endures temperature fluctuations from -40°C to +120°C.
• Curing Time: 24-48 hours at 25°C (walkable after 8 hours).
• VOC Content: <50 g/L, compliant with global environmental standards.

3. Core Advantages for Industrial Applications
3.1 Dustproof and Seamless Surface
The self-leveling formulation creates a continuous, pore-free surface that eliminates crevices where dust, bacteria, and contaminants can accumulate. This is critical in food factories to comply with HACCP and FDA hygiene standards, reducing the risk of product contamination.

3.2 Superior Wear Resistance
The reinforced epoxy matrix withstands heavy loads from forklifts, machinery, and foot traffic. In manufacturing plants, this translates to extended service life (10+ years with proper maintenance), minimizing downtime and replacement costs.

3.3 Chemical and Stain Resistance
Resists corrosion from oils, solvents, and cleaning agents, making it ideal for chemical processing areas, packaging lines, and maintenance workshops. Spills are easily wiped clean without leaving stains or permanent damage.

3.4 Thermal and Mechanical Shock Tolerance
Withstands thermal cycling in freezers, ovens, and high-temperature production zones. The flexible epoxy formulation also absorbs impact from dropped tools or heavy objects, preventing cracks.

3.5 Aesthetic and Customizable Finish
Available in matte, satin, or high-gloss finishes, with options for color customization to match corporate branding. The smooth surface enhances lighting efficiency and creates a professional facility appearance.

4. Applications in Food and Manufacturing Facilities
4.1 Food Processing Plants

• Production Areas: Dairy, meat, and bakery zones requiring easy cleaning and sanitation.
• Cold Storage: Resistant to freezer burn and condensation.
• Packaging Lines: Non-slip surfaces for safe material handling.
• Wet Processing Zones: Impermeable to moisture and food acids.

4.2 Manufacturing Facilities

• Heavy Machinery Zones: Assembly lines, CNC workshops, and robotics areas.
• Chemical Storage: Secondary containment for hazardous materials.
• Electronics Manufacturing: Static-dissipative additives available for ESD control.
• Automotive Plants: Withstands oil, grease, and brake fluid spills.

5. Installation and Maintenance
5.1 Professional Installation Process

• Surface Preparation: Diamond grinding, shot blasting, or scarification to achieve ICRI CSP-3 profile.
• Primer Application: Water-based epoxy primer to enhance adhesion.
• Self-Leveling Layer: Poured at 2-3 mm thickness, self-smoothing to create a flat surface.
• Topcoat Sealer: UV-resistant polyurethane or epoxy topcoat for added gloss and protection.

5.2 Maintenance Guidelines

• Daily Cleaning: Use pH-neutral cleaners and soft mops.
• Periodic Care: Reapply topcoat every 3-5 years for high-traffic areas.
• Repair Protocol: Localized repairs using matching epoxy compounds.

6. Compliance and Certifications

• Food Safety: FDA 21 CFR 175.300 compliant, HACCP-certified facilities.
• Environmental Standards: LEED v4 compliant, VOC-free formulation.
• Fire Safety: Class Bfl-s1 fire rating (EN 13501-1).
• Anti-Slip Ratings: Pendulum test (PTV ≥36) for wet/barefoot conditions.

7. Environmental and Economic Benefits

• Sustainable Material: Water-based formula reduces carbon footprint by 40% vs. solvent-based systems.
• Long-Term Cost Savings: Eliminates frequent waxing, polishing, and replacement costs.
• Energy Efficiency: Reflective surface reduces lighting power consumption by up to 30%.

8. Case Studies and Success Metrics
Case Study 1: Dairy Processing Plant

• Challenge: Frequent milk acid spills degrading concrete floors.
• Solution: 3mm self-leveling epoxy with antimicrobial additive.
• Result: 70% reduction in cleaning time, zero microbial growth over 3 years.

Case Study 2: Automotive Assembly Line

• Challenge: Forklift tire marks and oil stains on painted floors.
• Solution: Quartz-reinforced epoxy with chemical-resistant topcoat.
• Result: 5-year lifespan without surface degradation, improved OSHA compliance.

9. Conclusion
Our water-based epoxy self-leveling floor represents the next generation of industrial flooring, combining unmatched durability with environmental responsibility. By addressing the critical needs of food safety, chemical resistance, and operational efficiency, it provides a long-term investment in facility performance. For plant managers seeking to optimize hygiene, reduce maintenance, and enhance productivity, this solution delivers measurable returns in both economic and operational terms. Contact our technical team today to discuss customized specifications and installation plans tailored to your facility's unique requirements.

Technical Support and Warranty

• Warranty: 10-year limited warranty against peeling, blistering, and structural defects.
• Global Service Network: On-site inspections and installation support in over 50 countries.

This comprehensive product description highlights the innovation, performance, and value of our epoxy flooring system, positioning it as the ideal choice for demanding industrial environments.