for Industrial Workshop Wear-Resistant Dust-Proof Solvent-Free Epoxy Resin Self-Leveling Floor Coating

• Customization: Available
• CAS No.: 2921199090
• Formula: Inapplicability
• Model NO.: SPR-1200P
• Color: Can Be Selected From The Color Card
• Appearance: Liquid
• Main Raw Material: Epoxy
• Method: Brush
• Level: Primer+Middle+Finish
• Drying Method: Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Substrate: Epoxy Resin
• Components: Epoxy Resin
• Formation Mechanism: Conversion Type
• Wear-Resistant: High
• Dust-Proof: High
• Heavy-Duty: High
• Eco-Friendly: High
• Chemical-Resistant: High
• Anti-Slip: High
• Damage-Resistance: High
• Transport Package: Box/Barrel
• Specification: 30KG(25KG+5KG)
• Trademark: SPR
• Origin: Nanxiong
• HS Code: 2921199090
• Production Capacity: 100000

Product Description

 

 

 

I. Introduction: Revolutionizing Industrial Flooring with Eco-Efficient Technology

In today's fast-paced industrial landscape, facility floors are subjected to extreme conditions-heavy machinery, chemical spills, thermal shocks, and constant abrasion. Traditional flooring systems often falter under such pressures, leading to costly repairs, downtime, and safety hazards. To address these challenges, [Your Brand Name] introduces the Solvent-Free Epoxy Self-Leveling Floor Coating System, a cutting-edge solution engineered for industrial environments demanding unparalleled durability, hygiene, and aesthetic appeal.

This innovative coating combines advanced epoxy resin technology with solvent-free formulation, delivering a seamless, high-performance surface that resists wear, dust, and chemical attack while ensuring rapid installation and minimal environmental impact. Designed for factories, warehouses, laboratories, parking decks, and commercial kitchens, it redefines standards for industrial flooring excellence.

II. Technical Superiority: How It Outperforms Conventional Systems

1. Solvent-Free Formulation: Safety & Sustainability

Traditional epoxy coatings rely on volatile organic compounds (VOCs) as solvents, releasing harmful fumes during application and curing. Our 100% solids epoxy system eliminates VOCs entirely, offering:

• Zero odor during installation: Safe for workers and compliant with strict indoor air quality standards (e.g., LEED, AgBB).
• Reduced environmental footprint: Aligns with global sustainability goals (REACH, RoHS compliant).
• Non-flammable formulation: Enhances workplace safety during application.

2. Ultra-High Abrasion Resistance

Incorporating silicon carbide (SiC) and aluminum oxide  aggregates, the coating achieves:

• Mohs hardness rating >7: Withstands forklift traffic, heavy equipment, and abrasive materials.
• ASTM D4060 abrasion loss <0.02g/1000 cycles: Outperforms standard epoxy systems by 300%.
• Permanent non-porous surface: Resists scratches, scuffs, and tire marks.

3. Advanced Dustproof & Antimicrobial Properties

• Seamless monolithic finish: Eliminates crevices where dust and bacteria accumulate.
• Integrated silver ion additive: Inhibits microbial growth (99.9% efficacy against E. coli, Staphylococcus aureus).
• Electrostatic dissipation: Reduces static charge buildup, minimizing dust adhesion.

4. Exceptional Chemical & Thermal Resistance

• Resists 10% HCl, 25% H2SO4, and 10% NaOH: Ideal for chemical processing plants and labs.
• Thermal shock resistance (-40°C to 120°C): Suitable for freezers, ovens, and outdoor applications.

5. Rapid Self-Leveling & Curing

• Self-leveling viscosity: Achieves ±2mm flatness tolerance without troweling.
• Ambient temperature cure: Walkable in 8-12 hours, fully cured in 24-48 hours.
• Minimal downtime: Reduces facility closure by 50% compared to traditional systems.

III. Application Scenarios: Versatility Across Industries

 

Industry	Key Benefits
Automotive Manufacturing	Withstands oil spills, tire marks; enhances 5S management.
Pharmaceutical Labs	Dust-free, antimicrobial surface; compliant with GMP standards.
Cold Storage Facilities	Thermal shock resistance prevents cracking at sub-zero temperatures.
Food Processing Plants	Non-toxic, easy-to-clean surface; meets FDA/HACCP hygiene requirements.
Logistics Warehouses	Heavy-duty load capacity (up to 80MPa compression strength).
Aerospace Hangars	Resists jet fuel and hydraulic fluid; static-dissipative for sensitive equipment.

IV. Installation Process: Streamlined for Efficiency

1. Surface Preparation
   • Diamond grinding/shot blasting to achieve SPC-2/SPC-3 profile (ICS 1.5-3.0mm).
   • Moisture testing (<4% RH) and crack repair using epoxy mortar.
2. Primer Application
   • Two-component epoxy primer with 100% solids content.
   • Coverage: 0.3-0.5kg/m² per coat.
3. Self-Leveling Coating
   • Mixed batch poured at 1.5-2.0kg/m²/mm thickness.
   • Spike-roller used to release air bubbles.
4. Topcoat Customization
   • Gloss finish: High-reflectivity for bright environments.
   • Matte texture: Anti-slip rating R10-R12 (DIN 51130).
   • Color options: RAL/Pantone matching available.
5. QC Inspection
   • Adhesion testing (ASTM D3359 cross-cut method).
   • Gloss measurement (60° angle, ASTM D523).
   • Thickness verification via ultrasonic gauge.

V. Compliance & Certifications: Global Market Readiness

• Environmental Standards: REACH Annex XVII, RoHS 2011/65/EU, VOC-free (ISO 11890-2).
• Fire Safety: Class Bfl-s1 (EN 13501-1) for smoke and flame spread.
• Hygiene Certifications: HACCP International, ISO 22000 (food-grade applications).
• Mechanical Testing: ASTM D2240 (Shore D hardness), ISO 4582 (ball indentation).

VI. Long-Term Value Proposition

1. Cost Savings
   • Maintenance reduction: 70% lower cleaning costs vs. concrete floors.
   • Extended lifespan: 10-15 years with minimal repair (vs. 3-5 years for polyurethane coatings).
2. Operational Efficiency
   • Faster installation: 30% shorter project timeline.
   • Improved lighting: Gloss finish enhances reflectivity, reducing energy consumption.
3. Brand Image
   • Modern aesthetics: Seamless, high-gloss finish projects professionalism.
   • Sustainability credentials: Appeals to ESG-conscious clients and investors.

VI. Conclusion: Future-Proof Your Facility

The Solvent-Free Epoxy Self-Leveling Floor Coating is more than just a floor-it's a strategic investment in operational resilience, safety, and sustainability. By eliminating downtime, reducing maintenance, and enhancing hygiene, it empowers businesses to focus on growth rather than infrastructure headaches.