Chemical-Resistant Polyurethane Heavy Load Anti-Slip Mortar Floor for Slaughterhouses

• Customization: Available
• CAS No.: 3909500000
• Formula: Inapplicability
• Model NO.: SPR-2311P
• Color: Can Be Selected From The Color Card
• Appearance: Liquid
• Main Raw Material: Polyurethane
• Method: Brush
• Level: Primer+Middle+Topcoat
• Drying Method: Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Substrate: Polyurethane
• Components: Polyurethane
• Formation Mechanism: Conversion Type
• Wear-Resistant: High
• Service Life: Long
• Anti-Slip: High
• Chemical-Resistant: High
• Scrub-Resistant: High
• Transport Package: Box
• Specification: 30KG(25KG+5KG)
• Trademark: SPR
• Origin: Nanxiong China
• HS Code: 3909500000
• Production Capacity: 100000

Product Description

 

 

 

 

 

 

Chemical-Resistant Polyurethane Heavy-Load Anti-Slip Mortar Floor for Slaughterhouses: A Comprehensive Product Overview

1. Introduction to the Challenges in Slaughterhouse Environments
Slaughterhouses present unique operational challenges that demand specialized flooring solutions. These environments are characterized by constant exposure to harsh chemicals (e.g., disinfectants, animal fats, and blood), heavy machinery traffic (including forklifts, trolleys, and processing equipment), extreme temperature fluctuations (from refrigerated storage areas to high-heat processing zones), and persistent moisture from washing and sanitization processes. Traditional flooring materials such as concrete, epoxy coatings, or vinyl tiles often fail under these conditions, leading to premature degradation, slip hazards, microbial growth, and costly downtime for repairs.

This product-a chemical-resistant polyurethane heavy-load anti-slip mortar floor-is engineered to address these challenges head-on. It combines advanced polyurethane resin technology with high-performance aggregates to create a seamless, durable, and safe surface tailored for the rigorous demands of slaughterhouse operations.

2. Core Features and Technical Advantages
Designed for Extreme Durability
The mortar system is formulated with 100% solid polyurethane resins reinforced with graded quartz aggregates, providing exceptional compressive strength (>50 MPa) and tensile strength (>10 MPa). This ensures resistance to heavy impacts from falling carcasses, machinery, and sharp tools. The seamless installation eliminates joints where bacteria can accumulate, complying with strict hygiene standards (HACCP, ISO 22000).

Superior Chemical Resistance
The polyurethane matrix is inherently resistant to a wide range of chemicals commonly used in slaughterhouses, including:

• Acids/Alkalies: Withstands pH levels from 2 to 12.
• Organic Solvents: Resistant to fats, oils, and grease (FOG) penetration.
• Sanitizers: Unaffected by quaternary ammonium compounds or hypochlorite solutions.
  This prevents corrosion, discoloration, and surface erosion, even after years of daily exposure.

Enhanced Slip Resistance
The mortar incorporates multi-sized angular aggregates (e.g., aluminum oxide or silicon carbide) combined with a textured surface finish. This creates a coefficient of friction (COF) exceeding 0.85 (ASTM D2047), even in wet or oily conditions. The slip-resistant profile is permanently embedded during installation, ensuring long-term performance without wearing down.

Thermal Stability
The system maintains structural integrity across temperatures ranging from -40°C to +120°C, making it suitable for freezer rooms, hot-water washing areas, and steam-cleaning zones.

3. Application-Specific Benefits for Slaughterhouses
Processing Areas

• High-Traffic Zones: Withstands constant movement of heavy machinery without cracking or delamination.
• Hygienic Design: Seamless surface prevents bacterial ingress and simplifies cleaning.
• Rapid Drainage: Customizable slopes (up to 3%) facilitate efficient liquid runoff, reducing slip risks.

Cold Storage and Freezer Rooms

• Low-Temperature Flexibility: Remains crack-free even in sub-zero environments.
• Thermal Shock Resistance: Withstands rapid temperature changes during defrosting cycles.

Washing and Sanitization Bays

• Chemical Attack Resistance: Unaffected by high-pressure hot water, detergents, or disinfectants.
• Non-Porous Surface: Prevents absorption of organic matter, minimizing odor retention.

Loading Docks and Ramps

• Impact Resistance: Absorbs shocks from pallet drops and heavy vehicle traffic.
• Abrasion Resistance: Withstands scraping from metal equipment and footwear.

4. Material Composition and Sustainability
Formulation

• Polyurethane Binder: Aliphatic or aromatic polyols cross-linked with isocyanates for chemical and mechanical resilience.
• Aggregates: A blend of quartz sand, recycled rubber crumb, and anti-slip particles (size: 0.5-2 mm).
• Additives: UV stabilizers, flexibilizers, and antimicrobial agents (optional).

Environmental Compliance

• Low VOC: Meets AgBB and LEED standards for indoor air quality.
• Recyclable Content: Up to 30% recycled aggregates can be incorporated.
• Long Lifespan: Reduces landfill waste through 15+ years of service life.

5. Installation Process and Customization
Site Preparation

• Substrate must be sound, dry, and free of laitance (concrete moisture content <4%).
• Primer application ensures adhesion to existing surfaces.

Application Methods

• Self-Leveling: For large, flat areas (thickness: 4-6 mm).
• Trowel-Applied: For ramps, coving, or repairs (thickness: 6-10 mm).
• Broadcast System: Anti-slip particles are broadcast into the resin during curing.

Curing Time

• Walkable in 8-12 hours; fully cured in 72 hours (at 20°C).

Customization Options

• Color Coding: RAL/Pantone-matched colors for zoning (e.g., red for high-risk areas).
• Thickness: Adjustable from 3-15 mm based on load requirements.
• Integral Covings: Seamless transitions between walls and floors.

6. Maintenance and Cost Efficiency
Cleaning Protocols

• Daily: Hot water and detergent (pH 7-9).
• Weekly: Steam cleaning (max. 120°C).
• Monthly: Sanitization with hypochlorite (up to 5,000 ppm).

Repair and Renewal

• Localized Repairs: Patchable without replacing entire sections.
• Resurfacing: Overlays can extend lifespan without demolition.

Lifecycle Cost Analysis
While initial investment may be higher than epoxy or vinyl, the system's longevity and low maintenance requirements reduce total cost of ownership by 40-60% over 10 years.

7. Compliance and Certifications

• Food Safety: Complies with FDA (21 CFR 177.1680) and EU 1935/2004 for food contact.
• Fire Safety: Class Bfl-s1 (EN 13501-1) rating.
• Slip Resistance: Certified to DIN 51130 (R10/R11) and ASTM E303.
• Chemical Resistance: Tested per ISO 2812-4.

8. Case Study: Success in a High-Throughput Slaughterhouse
A leading European pork processing facility installed 8,000 m² of this flooring in 2019. After 4 years, the surface retains >95% of its original COF, shows no signs of chemical etching, and has reduced slip-related accidents by 72%. Maintenance costs dropped by 55% due to fewer repairs and extended cleaning intervals.

9. Conclusion: The Ultimate Flooring Solution for Slaughterhouses
This chemical-resistant polyurethane heavy-load anti-slip mortar floor is more than just a surface-it's a strategic investment in operational efficiency, worker safety, and regulatory compliance. By combining cutting-edge polymer science with application-specific design, it sets a new benchmark for durability and hygiene in demanding industrial environments.

For technical specifications, installation support, or a customized quote, contact our team today. Together, we'll build a safer, cleaner, and more productive future for your facility.

Technical Specifications Table

 

Parameter	Value/Description
Compressive Strength	>50 MPa (ASTM D695)
Tensile Strength	>10 MPa (ASTM D638)
Shore D Hardness	80-90 (ISO 868)
Coefficient of Friction	>0.85 (ASTM D2047, wet/oily conditions)
Service Temperature	-40°C to +120°C
Chemical Resistance	pH 2-12, organic solvents, sanitizers
Thickness Range	3-15 mm
Curing Time	8-12 hours (walkable), 72 hours (full cure)
VOC Content	<2 g/L (AgBB compliant)
Fire Rating	Bfl-s1 (EN 13501-1)