Abrasion-Resistant Polyurethane Sanding and Anti-Slip Mortar Floor for Equipment Cleaning Room

• Customization: Available
• CAS No.: 3909500000
• Formula: Inapplicability
• Model NO.: SPR-2312P
• Color: Can Be Selected From The Color Card
• Appearance: Liquid
• Main Raw Material: Polyurethane
• Method: Brush
• Level: Primer+Middle+Topcoat
• Drying Method: Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Substrate: Polyurethane
• Components: Polyurethane
• Formation Mechanism: Conversion Type
• Wear-Resistant: High
• Service Life: Long
• Anti-Slip: High
• Chemical-Resistant: High
• Scrub-Resistant: High
• Transport Package: Box
• Specification: 30KG(25KG+5KG)
• Trademark: SPR
• Origin: Nanxiong China
• HS Code: 3909500000
• Production Capacity: 100000

Product Description

 

 

 

 

 

 

Abrasion-Resistant Polyurethane Sanding and Anti-Slip Mortar Floor for Equipment Cleaning Rooms

Product Overview
The abrasion-resistant polyurethane sanding and anti-slip mortar floor is a cutting-edge flooring solution engineered for high-performance environments, particularly equipment cleaning rooms in industries such as pharmaceuticals, food processing, electronics, and healthcare. Designed to withstand rigorous cleaning protocols, heavy machinery traffic, and exposure to corrosive chemicals, this flooring system combines advanced polyurethane technology with a reinforced mortar matrix to deliver exceptional durability, safety, and hygiene. With compliance to global standards for cleanliness, chemical resistance, and slip prevention, it is ideal for facilities requiring strict contamination control and operational efficiency.

Technical Specifications & Material Composition
This flooring system is formulated using a multi-component polyurethane resin blended with high-grade cementitious binders and specialized aggregates. The formulation includes:

• Polyurethane Binder: Provides chemical resistance to acids, alkalis, and organic solvents (pH range 2-12).
• Cementitious Matrix: Enhances compressive strength (>30 MPa) and dimensional stability.
• Anti-Slip Additives: Silica sand or aluminum oxide granules (0.3-1.2 mm) embedded in the surface layer for slip resistance (COF >0.8, ASTM D2047).
• Self-Leveling Properties: Ensures seamless, joint-free installation with minimal thickness (3-6 mm).

The material is applied as a liquid screed that cures into a dense, non-porous surface, eliminating crevices where bacteria or contaminants can accumulate. It is available in customizable colors and textures to meet specific aesthetic or safety requirements.

Key Performance Advantages

1. Abrasion Resistance:
   • Tested to withstand >5,000 cycles of Taber CS-17 wheel abrasion (ASTM D4060) without surface degradation.
   • Ideal for areas with frequent scrubbing, power washing, or abrasive cleaning methods.
2. Chemical Resistance:
   • Unaffected by common cleaning agents (e.g., , quaternary ammonium compounds).
   • Resistant to spilled solvents, oils, and corrosive liquids typically found in industrial settings.
3. Anti-Slip Safety:
   • Textured surface meets OSHA standards for wet/dry slip resistance (NFSI B101.1).
   • Reduces accident risks in environments prone to spills or moisture.
4. Hygienic Properties:
   • Non-porous surface inhibits bacterial growth (ISO 22196 compliant).
   • Seamless installation eliminates gaps where pathogens can proliferate.
5. Thermal Shock Resistance:
   • Withstands temperature extremes (-40°C to 120°C) without cracking or delamination.
   • Suitable for cold storage or steam-cleaned areas.
6. Rapid Installation:
   • Cure time: 4-6 hours for light traffic, 24 hours for full chemical resistance.
   • Minimizes downtime during facility renovations or expansions.

Compliance & Certifications

• Regulatory Standards:
  • FDA Title 21 CFR Part 177 for food-grade facilities.
  • GMP (Good Manufacturing Practice) compliance for pharmaceutical cleanrooms (ISO 14644).
  • HACCP International certification for food processing hygiene.
  • LEED v4.1 MR Building Product Disclosure and Optimization credits.
• Fire Safety:
  • Class B1 fire rating (DIN 4102) for flame-retardant properties.
• Environmental Certifications:
  • Low VOC emissions (<10 g/L, CDPH Section 01350).
  • Recyclable post-consumer content (up to 30% by weight).

Applications & Industries

• Pharmaceutical Cleanrooms:
  • Aseptic processing areas, vial washing stations, and equipment sterilization zones.
• Food & Beverage Processing:
  • Dairy, bakery, and meatpacking facilities requiring high-pressure washdowns.
• Electronics Manufacturing:
  • ESD-safe zones and robotic assembly lines.
• Healthcare Facilities:
  • Surgical equipment sterilization rooms and central sterile supply departments.
• Automotive & Aerospace:
  • Parts washing bays and precision tooling storage areas.

Installation & Maintenance Guidelines
Installation Process:

1. Surface Preparation:
   • Shotblasting to achieve SPC-SP2 profile (SSPC-SP 11).
   • Moisture content <4% (ASTM F2170).
2. Primer Application:
   • Epoxy primer for concrete substrates or polyurethane primer for existing coatings.
3. Mortar Pour:
   • Mixed on-site using a helical mixer; poured in 3 m × 3 m sections.
4. Curing:
   • Ambient temperature cure (20°C-25°C) or forced-air drying for accelerated hardening.

Maintenance Protocol:

• Daily Cleaning:
  • pH-neutral detergents and microfiber mops.
• Deep Sanitization:
  • Steam cleaning (max 120°C) or chemical fogging.
• Periodic Inspection:
  • Annual surface roughness testing (ISO 4287) to monitor wear patterns.

Sustainability & Cost Efficiency

• Lifecycle Cost Savings:
  • 10+ year lifespan reduces replacement frequency compared to epoxy (3-5 years) or vinyl (5-7 years).
  • Energy-efficient curing reduces installation-related carbon footprint.
• Warranty:
  • 10-year limited warranty against delamination, discoloration, and structural failure.

Case Study: Pharmaceutical Cleanroom Application
A leading biopharmaceutical company installed this flooring in a Class 100 (ISO 5) cleanroom housing automated vial-filling lines. After 18 months, the floor showed no signs of wear from daily steam sterilization cycles, and particle counts remained below ISO 14644-1 standards. Maintenance costs were reduced by 40% due to eliminated need for waxing or sealing.

Conclusion
The abrasion-resistant polyurethane sanding and anti-slip mortar floor is a strategic investment for equipment cleaning rooms prioritizing safety, hygiene, and operational continuity. By integrating advanced material science with compliance-driven design, it delivers a solution that adapts to the evolving demands of regulated industries. For technical datasheets, installation videos, or site-specific consultations, contact our technical team at [email/phone].

Technical Support & Documentation

• Data Sheets: Available in 12 languages, including Material Safety Data Sheets (MSDS).
• BIM Models: Revit and IFC formats for MEP coordination.
• Training: Certified installer programs and maintenance workshops.

Innovation Meets Durability
Engineered for the most demanding environments, this flooring system sets a new benchmark in cleanroom infrastructure. Experience the fusion of resilience, functionality, and aesthetics-where performance is non-negotiable.