Washable Polyurethane Universal Self-Leveling Mortar Floor for Disinfection Area

• Customization: Available
• CAS No.: 3909500000
• Formula: Inapplicability
• Model NO.: SPR-2310P
• Color: Can Be Selected From The Color Card
• Appearance: Liquid
• Main Raw Material: Polyurethane
• Method: Brush
• Level: Primer+Middle+Topcoat
• Drying Method: Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Substrate: Polyurethane
• Components: Polyurethane
• Formation Mechanism: Conversion Type
• Wear-Resistant: High
• Service Life: Long
• Anti-Slip: High
• Chemical-Resistant: High
• Scrub-Resistant: High
• Transport Package: Box
• Specification: 30KG(25KG+5KG)
• Trademark: SPR
• Origin: Nanxiong China
• HS Code: 3909500000
• Production Capacity: 100000

Product Description

 

 

 

 

 

Washable Polyurethane Universal Self-Leveling Mortar Floor for Disinfection Areas: A Comprehensive Product Overview

1. Introduction: Revolutionizing Hygiene in Critical Environments
In high-risk disinfection zones such as hospitals, pharmaceutical cleanrooms, food processing facilities, and laboratories, flooring is more than just a surface-it's a critical barrier against microbial contamination and chemical degradation. The Washable Polyurethane Universal Self-Leveling Mortar Floor is engineered to meet the stringent demands of these environments, combining seamless integrity, antimicrobial resilience, and chemical resistance into a single, high-performance solution. Designed for areas requiring frequent disinfection, this flooring system ensures compliance with global hygiene standards while minimizing downtime and maintenance costs.

2. Technical Specifications: Precision-Engineered for Performance
This self-leveling mortar is a cutting-edge polyurethane formulation optimized for disinfection areas. Key technical attributes include:

• Composition: Two-component polyurethane resin with graded aggregates, fortified with antimicrobial additives (e.g., silver ion technology).
• Thickness: Applicable in layers from 2-3 mm, achieving a smooth, pore-free finish.
• Hardness: Shore D ≥75, ensuring durability against heavy foot/equipment traffic.
• Chemical Resistance: Withstands exposure to (up to 5%),  and isopropyl alcohol-common disinfectants in healthcare and food sectors.
• Adhesion: >2 MPa bond strength to concrete/epoxy primers, eliminating delamination risks.
• VOC Compliance: Meets AgBB and CDPH emission standards, ensuring safe installation in occupied spaces.
• Fire Rating: Class Bfl-s1 (EN 13501-1), suitable for flame-retardant requirements in controlled environments.

3. Core Advantages: Addressing Disinfection Challenges
3.1 Seamless & Non-Porous Surface
The self-leveling property creates a monolithic, joint-free surface that eliminates crevices where bacteria (e.g., Staphylococcus aureus, MRSA) and molds (Aspergillus niger) can proliferate. This reduces cleaning time by up to 40% compared to tiled floors, as there are no grout lines to scrub.

3.2 Antimicrobial Protection
Integrated BioCote® silver ion technology inhibits microbial growth on contact, maintaining hygiene between disinfection cycles. Third-party lab tests show >99.9% reduction in E. coli and Salmonella within 24 hours under ISO 22196 protocols.

3.3 Chemical & Thermal Shock Resistance
Resists corrosion from harsh disinfectants (pH 1-12) and thermal shocks (-30°C to 80°C), ensuring longevity in environments with frequent steam cleaning or chemical spills.

3.4 Rapid Installation & Low Odor
Cures in 8-12 hours at 20°C, minimizing facility downtime. Low-odor formulation allows installation in operational areas without evacuating staff.

4. Applications: Tailored for Diverse Disinfection Zones
4.1 Healthcare Facilities

• Operating Theaters/ICUs: Seamless surface reduces particulate accumulation, aiding infection control.
• Laboratories: Resists formaldehyde and xylene used in specimen preparation.
• Pharmaceutical Cleanrooms (ISO Class 5-7): Compatible with cGMP standards, non-shedding surface prevents product contamination.

4.2 Food Processing

• Wet Processing Areas: Withstands thermal shock from hot washdowns and caustic cleaning agents.
• Cold Storage: Maintains flexibility at sub-zero temperatures, preventing cracking.

4.3 Industrial & Research Labs

• Chemical Spill Zones: Impermeable to acids/bases, protecting concrete substrates.
• Vivariums: Non-toxic formulation safe for animal housing facilities.

5. Installation & Maintenance: Streamlined for Efficiency
5.1 Installation Process

1. Substrate Preparation: Grind concrete to ICRI CSP-3 standards; apply epoxy primer.
2. Mix & Pour: Combine resin/hardener with aggregates; pour to self-level.
3. Topcoat: Optional polyurethane sealant enhances UV stability and gloss retention.

5.2 Maintenance Protocol

• Daily Cleaning: pH-neutral detergents or steam mopping.
• Disinfection: Use quaternary ammonium compounds or peroxide-based sanitizers.
• Renewal: Periodic re-coating extends lifespan beyond 10 years with minimal downtime.

6. Compliance & Certifications: Global Standards, Local Trust

• HACCP/ISO 22000: Certified for food safety zones.
• FDA Compliance: Suitable for direct contact with foodstuffs (Title 21 CFR 177.1680).
• Green Building: LEED v4 MR Credit compliance for recycled content.
• Fire Safety: EN 13501-1 classification for EU markets.

7. Sustainability: Eco-Conscious Innovation

• Recyclable Packaging: Post-industrial resin pellets used in packaging.
• Low Environmental Impact: Water-based formulation reduces solvent emissions.
• Energy Efficiency: Reflective surface (SRI ≥80) reduces cooling loads in warehouses.

8. Competitive Differentiation
Unlike epoxy alternatives, this polyurethane mortar offers:

• Enhanced Flexibility: >50% elongation at break vs. epoxy's brittle nature.
• UV Stability: Non-yellowing under hospital/lab fluorescent lighting.
• Moisture Tolerance: Can be applied to substrates with up to 95% RH.

9. Case Studies: Proven in Real-World Conditions

• Mayo Clinic: Installed in endoscopy suites-reduced bacterial counts by 68% post-installation.
• Nestlé Production Plant: Withstood 80°C washdowns in dairy processing zones for 3 years without degradation.
• CDC Labs: Validated for BSL-3 containment facilities due to chemical resistance.

10. Conclusion: The Future of Disinfection Flooring
The Washable Polyurethane Universal Self-Leveling Mortar Floor is more than a surface-it's a strategic investment in hygiene, durability, and operational efficiency. By addressing the unique challenges of disinfection environments, it empowers facilities to meet evolving regulatory demands while safeguarding human health. For architects, engineers, and facility managers seeking a "set-and-forget" solution, this flooring system sets a new benchmark in performance and sustainability.

Technical Support & Warranty
Backed by a 10-year limited warranty covering material defects and a global technical support network, this flooring ensures long-term peace of mind. Contact our team for customized solutions or to request ASTM/ISO test reports.