| Customization: | Available |
|---|---|
| Appearance: | Polyurethane+Hardener+Sand+Color Posiuon |
| Color: | Discretionary |
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Polyurethane self-leveling mortar flooring is a high-performance industrial flooring solution designed to meet the stringent demands of food processing facilities. This specialized flooring system offers superior durability, seamless installation, and excellent resistance to impact, chemicals, and extreme temperature variations, making it an ideal choice for food factories that require a safe, hygienic, and long-lasting surface.
1. Key Features and Benefits
1.1 High Impact Resistance
Food processing environments are often subjected to heavy traffic, frequent loading and unloading of goods, and the movement of machinery. Polyurethane self-leveling mortar flooring is formulated to withstand high impact forces without cracking or deteriorating, ensuring a long lifespan even in the most demanding conditions. Its superior mechanical strength makes it suitable for areas with forklifts, pallet jacks, and other heavy-duty equipment.
1.2 Seamless and Hygienic Surface
One of the most significant advantages of this flooring system is its seamless nature. Unlike tiled or jointed flooring, polyurethane self-leveling mortar creates a continuous, joint-free surface, eliminating potential areas where bacteria, mold, and dirt can accumulate. This makes it highly suitable for food factories, where hygiene and cleanliness are of utmost importance. The seamless finish also makes the floor easy to clean and maintain, reducing the risk of contamination in food production areas.
1.3 Excellent Chemical and Thermal Resistance
Food production facilities often handle various chemicals, cleaning agents, and temperature fluctuations. Polyurethane self-leveling mortar flooring offers outstanding resistance to a wide range of acids, alkalis, oils, and solvents, preventing surface degradation caused by spills and cleaning processes. Additionally, it can withstand extreme temperature variations, making it ideal for areas with ovens, freezers, and hot water washdowns.
1.4 Anti-Slip Properties for Enhanced Safety
Safety is a top priority in food factories, where wet or oily conditions can increase the risk of slips and falls. This flooring system can be customized with anti-slip textures to provide a stable and secure walking surface. The degree of slip resistance can be adjusted based on specific requirements, ensuring compliance with workplace safety regulations.
1.5 Long-Lasting and Cost-Effective
Polyurethane self-leveling mortar flooring is designed for long-term performance, offering superior wear resistance and reduced maintenance costs. Its ability to endure high traffic and harsh environments means that food factories can operate without frequent flooring replacements, reducing downtime and repair expenses. Over time, this flooring solution proves to be highly cost-effective compared to traditional flooring materials.
2. Applications in Food Factories
Polyurethane self-leveling mortar flooring is widely used in various sections of food processing plants, including:
• Production Areas: Ensures a durable and hygienic surface for food handling and manufacturing.
• Cold Storage & Freezers: Withstands extreme temperatures without cracking or deforming.
• Packing & Packaging Areas: Provides a smooth and seamless surface for efficient operations.
• Wet Processing Zones: Resists water, oils, and cleaning chemicals, maintaining hygiene standards.
• Warehouses & Storage Areas: Endures heavy loads and forklift movement without surface damage.
3. Installation Process
The installation of polyurethane self-leveling mortar flooring involves several critical steps to ensure optimal performance and longevity:
1. Surface Preparation - The existing substrate is cleaned, leveled, and primed to ensure strong adhesion. Any cracks or imperfections are repaired before application.
2. Primer Application - A suitable primer is applied to enhance the bond between the substrate and the polyurethane mortar layer.
3. Mortar Application - The polyurethane self-leveling mortar is poured and spread evenly across the surface using specialized tools. The material self-levels, creating a smooth and uniform finish.
4. Anti-Slip Treatment (Optional) - If required, anti-slip aggregates or textures can be added to the surface for enhanced grip.
5. Curing Process - The flooring is left to cure and harden, ensuring maximum strength and durability before being put into full operation.
4. Environmental and Regulatory Compliance
Polyurethane self-leveling mortar flooring is designed to comply with international safety and hygiene standards, making it an excellent choice for food factories. It is:
• Food-Safe & Non-Toxic - Meets FDA and HACCP standards for food processing environments.
• Low VOC Emissions - Ensures minimal environmental impact and improves indoor air quality.
• Compliant with Slip Resistance Regulations - Adheres to workplace safety standards to prevent accidents.
5. Conclusion
Impact-resistant polyurethane self-leveling mortar flooring is an outstanding choice for food factories that require a durable, hygienic, and safe flooring solution. With its seamless surface, excellent chemical and thermal resistance, and enhanced safety features, this flooring system provides a reliable and long-lasting foundation for food processing environments. By investing in this high-performance flooring, food manufacturers can ensure compliance with hygiene standards, improve operational efficiency, and reduce long-term maintenance costs.
Polyurethane universal self-leveling mortar is a four component color water-based self-leveling mortar floor coating made with high-performance polyurethane resin as the base material, and special cement, graded silica sand, and active pigments as the aggregates; Excellent impact resistance, damage resistance, chemical resistance, and scrub resistance.
Base Surface Treatment
The treatment of base concrete is the key to making a good polyurethane concrete floor. The quality of ground treatment directly affects the service life of the floor. In order to enhance the adhesion between the base and the floor, mechanical treatment is required to expose concrete aggregates (such as shot blasting). The floor surface must be grooved, with the depth and width of the groove being 2-3 times the thickness of the polyurethane mortar floor; In particular, all edges (such as trenches, etc.) should be grooved at a distance of 20mm;
Primer Application
After the base surface is cleaned, mix the SPR-23101P polyurethane universal self-leveling mortar material evenly according to the design ratio, pour another bucket for mixing again, and then use the scraping and coating method for batch scraping construction. Strictly control the filling of each groove and gap. After mixing the material, use a trowel to continuously pave it. This step cannot be interrupted, and needs to be completed as soon as possible to ensure better adhesion of the material. To ensure that the base layer is completely sealed, a primer of polyurethane on a thickness of 1mm is suitable;
Grinding After Solidification Of The Primer
After solidification of the polyurethane mortar primer, it is necessary to grind the rough primer with a grinder to increase the adhesion between subsequent coatings;
Construction Of Polyurethane Mortar Surface Coating
evenly mix SPR-23101P polyurethane universal self-leveling mortar according to the proportion (using a low-speed double-head or spiral blade mixer), pour another bucket for mixing again, use a nail rake to evenly spread the material according to a certain thickness, use a spatula to pave, and use a defoaming roller to roll back and forth. After mixing the material, continue to apply it. This step cannot be interrupted, and needs to be completed as soon as possible, To ensure better surface effect and adhesion.
raw material processing area, fresh product warehouse, thawing room, equipment cleaning room, changing and disinfection area, laboratory, etc.
| Serial No. | Technical Requirement of Surveillance Project | Test Standard/Condition | Test Value | Single Conclusion | Qualified/Not Qualified |
|---|---|---|---|---|---|
| 1 | Film Appearance | - | The coating was normal in appearance | Meets the requirement | Qualified |
| 2 | Wear Resistance (750g/500r) | ≤0.030g | 0.009g | - | Qualified |
| 3 | Tensile Bond Strength | Standard condition: 2MPa | 2.7MPa | - | Qualified |
| 4 | Chemical Resistance - Oil Resistance (72H) | No bubbling, no flaking, slight discoloration allowed | - | Meets the requirement | Qualified |
| 5 | Chemical Resistance - Alkali Resistance (72H) | No bubbling, no flaking, slight discoloration allowed | - | Meets the requirement | Qualified |
| 6 | Chemical Resistance - Acid Resistance (48H) | No bubbling, no flaking, slight discoloration allowed | - | Meets the requirement | Qualified |
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