| Customization: | Available |
|---|---|
| CAS No.: | 2921199090 |
| Formula: | Inapplicability |
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In the food industry, maintaining a clean, safe, and hygienic production environment is of utmost importance. Seamless waterborne epoxy resin self-leveling floor is specifically designed to meet the stringent requirements of food plants. This advanced flooring solution offers a range of exceptional features that make it an ideal choice for areas such as production zones, storage facilities, and packaging areas within food processing plants.
One of the most significant advantages of this flooring system is its environmental friendliness. It is a water-based product, which means it contains low levels of volatile organic compounds (VOCs). This not only complies with strict environmental regulations but also ensures a healthier working environment for food plant employees. Unlike solvent-based coatings, it does not emit harmful fumes during application or drying, reducing the risk of respiratory problems and other health issues.
The self-leveling property of the floor allows it to create a seamless surface without any joints or grooves. This is crucial in food plants as it eliminates hiding places for bacteria, dirt, and food residues. A seamless floor is easier to clean and sanitize, reducing the risk of cross-contamination and ensuring compliance with food safety standards.
Food plants often deal with a variety of chemicals, including cleaning agents, disinfectants, and food additives. The seamless waterborne epoxy resin self-leveling floor is highly resistant to these chemicals, preventing damage to the floor surface and ensuring its longevity. It can withstand exposure to acids, alkalis, and other corrosive substances commonly found in food processing environments.
In a busy food plant, the floor is subjected to heavy foot traffic, equipment movement, and occasional impacts. This flooring system is designed to withstand these challenges, offering excellent abrasion and impact resistance. It can withstand the wear and tear caused by forklifts, pallet jacks, and other heavy machinery, ensuring a long-lasting and durable surface.
Maintaining a high level of hygiene is essential in food plants to prevent the growth of bacteria, mold, and other microorganisms. The seamless surface of the floor makes it difficult for dirt and contaminants to accumulate, and it can be easily cleaned and disinfected. Additionally, the floor is resistant to the growth of bacteria and fungi, providing an extra layer of protection for food safety.
In addition to its functional benefits, the seamless waterborne epoxy resin self-leveling floor also offers an aesthetic appeal. It can be customized with a wide range of colors and finishes, allowing food plant owners to create a visually appealing and professional environment. The smooth and glossy surface of the floor enhances the overall appearance of the facility, making it more inviting for employees and visitors.
The following table provides a summary of the technical specifications of the seamless waterborne epoxy resin self-leveling floor for food plants:
| Technical Parameter | Specification |
|---|---|
| Main Raw Material | Waterborne epoxy resin |
| Mix Ratio (Component A: Component B) | 3:1 |
| Density (g/ml) | 1.05 |
| Surface Drying Time (≤) | 60 mins |
| Complete Drying Time (≤) | 7.5 hrs |
| Adhesion (≤) | Level 0 |
| Hardness (Shore D) | 82 - 85 |
| Pot Life (at 25°C) | 30 - 40 mins |
| Curing Time (at 25°C) | 16 - 24 hrs |
| Recoat Time | 24 hrs |
| Max Pour Depth | 1 - 3 mm |
| Shelf Life | 12 months |
The seamless waterborne epoxy resin self-leveling floor is suitable for a wide range of areas within food plants, including:
In production areas where food is being processed, the floor is exposed to various food residues, liquids, and equipment movement. This flooring system provides a durable and easy-to-clean surface that can withstand the demands of a busy production environment.
Storage areas in food plants require a floor that can withstand heavy loads and resist damage from forklifts and other equipment. The seamless waterborne epoxy resin self-leveling floor offers excellent load-bearing capacity and impact resistance, ensuring the safety and integrity of stored products.
Packaging areas are where finished food products are prepared for distribution. The floor in these areas needs to be clean, hygienic, and resistant to chemicals used in packaging materials. This flooring system meets these requirements, providing a safe and reliable surface for packaging operations.
The installation of the seamless waterborne epoxy resin self-leveling floor requires professional expertise and careful attention to detail. The following is a general overview of the installation process:
The existing floor surface must be thoroughly cleaned and prepared to ensure proper adhesion of the new flooring system. This may involve removing any existing coatings, sealants, or contaminants, and repairing any cracks or damage in the substrate.
A suitable primer is applied to the prepared surface to improve adhesion and prevent dust emission. The primer is allowed to dry completely before proceeding with the next step.
Component A and Component B of the seamless waterborne epoxy resin self-leveling floor are mixed according to the specified ratio (3:1). The mixed material is then poured onto the prepared surface and spread evenly using a trowel or squeegee. The self-leveling property of the floor ensures a smooth and even surface.
The floor is allowed to cure and dry for the specified time, depending on the ambient temperature and humidity conditions. During this time, it is important to avoid any traffic or disturbance to the floor surface.
To ensure the long-term performance and appearance of the seamless waterborne epoxy resin self-leveling floor, regular maintenance and care are essential. The following are some recommended maintenance practices:
The floor should be cleaned regularly using a soft mop or wet vacuum to remove dirt, dust, and debris. Avoid using harsh chemicals or abrasive cleaners that may damage the floor surface.
For stubborn stains or spills, use a mild detergent and warm water to spot clean the affected area. Rinse thoroughly with clean water and dry the surface with a soft cloth.
Periodically inspect the floor for any signs of wear, damage, or discoloration. If necessary, apply a fresh coat of the self-leveling floor material to restore the floor's appearance and performance.
Use floor mats or runners in high-traffic areas to reduce wear and tear on the floor surface. Avoid dragging heavy objects across the floor, and use furniture pads or casters to protect the floor from scratches and dents.
The seamless waterborne epoxy resin self-leveling floor is a highly effective and reliable flooring solution for food plants. Its environmental friendliness, seamless surface, chemical resistance, and easy maintenance make it an ideal choice for maintaining a clean, safe, and hygienic production environment. By following the recommended installation and maintenance procedures, food plant owners can ensure the long-term performance and durability of this advanced flooring system.
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