| Customization: | Available |
|---|---|
| CAS No.: | 3909500000 |
| Formula: | Inapplicability |
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Product Description: Easy Maintenance Polyurethane Anti-Static Self-Leveling Mortar Floor for Chemical Processing Plants
In the demanding environments of chemical processing plants, where the presence of corrosive chemicals, high-impact machinery, and the necessity for static electricity dissipation are prevalent, the choice of flooring material is critical. The Easy Maintenance Polyurethane Anti-Static Self-Leveling Mortar Floor has been specifically engineered to address these challenges, offering a robust, durable, and safe flooring solution that meets the stringent requirements of the chemical industry.
One of the key features of this flooring system is its exceptional anti-static performance. It can effectively discharge static charges, preventing the accumulation of static electricity that could lead to sparks, potentially causing explosions or fires in environments where flammable chemicals are present. The anti-static properties are achieved through the incorporation of conductive additives within the polyurethane matrix, ensuring a consistent and reliable static dissipation capability.
Chemical processing plants are exposed to a wide range of aggressive chemicals, including acids, alkalis, solvents, and other corrosive substances. The polyurethane self-leveling mortar floor is formulated with high-performance resins and additives that provide excellent resistance to chemical attack. It can withstand prolonged exposure to various chemicals without degradation, maintaining its integrity and appearance over time.
The self-leveling property of this flooring system ensures a smooth, even surface with minimal manual finishing required. This results in a seamless finish that eliminates joints and crevices where dirt, bacteria, and chemicals can accumulate. The seamless nature of the floor also facilitates easy cleaning and maintenance, reducing the risk of contamination and ensuring a hygienic environment.
The floor is designed to withstand heavy foot traffic, rolling loads from machinery, and impact from dropped objects. It exhibits high compressive strength, tensile strength, and impact resistance, making it suitable for use in areas with high mechanical stress. The polyurethane matrix provides excellent flexibility and toughness, allowing the floor to absorb and dissipate energy from impacts without cracking or delaminating.
Maintaining a clean and safe flooring surface in a chemical processing plant is essential for ensuring the quality of products and the health and safety of workers. The Easy Maintenance Polyurethane Anti-Static Self-Leveling Mortar Floor is easy to clean and maintain, requiring only regular sweeping and mopping with appropriate cleaning agents. Its smooth surface prevents the accumulation of dirt and stains, and any spills can be quickly wiped away without leaving residue.
In addition to its functional properties, the flooring system offers a range of aesthetic options to suit the design requirements of chemical processing plants. It can be formulated in a variety of colors and finishes, allowing for the creation of visually appealing and functional workspaces. The glossy or matte finish can enhance the overall appearance of the facility, contributing to a positive work environment.
| Property | Specification |
|---|---|
| Anti-Static Performance | Surface resistivity: 104 - 109 ohms/square |
| Chemical Resistance | Excellent resistance to a wide range of acids, alkalis, solvents, and other chemicals |
| Self-Leveling Thickness | 2 - 5 mm (adjustable according to project requirements) |
| Compressive Strength | ≥ 80 MPa (after 28 days of curing) |
| Tensile Strength | ≥ 10 MPa (after 28 days of curing) |
| Impact Resistance | No cracking or delamination under impact loads |
| Abrasion Resistance | ≤ 0.02 g/cm² (Taber Abraser, CS-17 wheels, 1000 g load, 500 revolutions) |
| Adhesion to Concrete | ≥ 3 MPa (pull-off test) |
| Service Temperature Range | -40°C to 120°C |
| Color Options | A wide range of standard and custom colors available |
| Finish Options | Glossy or matte finish |
The Easy Maintenance Polyurethane Anti-Static Self-Leveling Mortar Floor is ideal for a variety of applications within chemical processing plants, including:
The installation of the polyurethane self-leveling mortar floor should be carried out by trained and experienced professionals to ensure a high-quality finish. The general installation process includes the following steps:
The existing concrete substrate must be clean, dry, and free of any contaminants such as oil, grease, paint, or laitance. The surface should be prepared by mechanical grinding or shot blasting to achieve a rough profile that provides good adhesion for the flooring system. Any cracks, holes, or uneven areas should be repaired with a suitable epoxy mortar.
A two-component polyurethane primer is applied to the prepared substrate using a roller or brush. The primer penetrates the concrete surface, improving adhesion and sealing the substrate against moisture and chemical attack. The primer should be allowed to cure according to the manufacturer's instructions before proceeding to the next step.
The polyurethane self-leveling mortar is mixed with the appropriate amount of hardener in a mechanical mixer according to the manufacturer's specifications. The mixed material is then poured onto the primed substrate and spread evenly using a trowel or spiked roller. The self-leveling property of the mortar allows it to flow and fill any low spots, creating a smooth and even surface.
After the self-leveling mortar has partially cured, a polyurethane topcoat can be applied to provide additional protection and enhance the aesthetic appearance of the floor. The topcoat can be formulated with anti-static additives to maintain the floor's anti-static properties. The topcoat should be applied in a thin, even layer using a roller or spray gun and allowed to cure completely before the floor is put into service.
To ensure the long-term performance and appearance of the Easy Maintenance Polyurethane Anti-Static Self-Leveling Mortar Floor, the following maintenance guidelines should be followed:
The Easy Maintenance Polyurethane Anti-Static Self-Leveling Mortar Floor is a high-performance flooring solution specifically designed for chemical processing plants. Its combination of anti-static properties, chemical resistance, self-leveling and seamless finish, high mechanical strength, easy maintenance, and aesthetic appeal makes it an ideal choice for a wide range of applications within the chemical industry. By choosing this flooring system, chemical processing plants can ensure a safe, durable, and hygienic working environment that meets the stringent requirements of the industry.
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