Polyurethane Heavy-Duty Anti-Slip Mortar Floor for High-Temperature Flushing Areas
Product Overview
The Polyurethane Heavy-Duty Anti-Slip Mortar Floor is a specialized industrial flooring solution engineered for high-temperature flushing zones, including food processing plants, commercial kitchens, breweries, dairy facilities, and chemical manufacturing units where frequent steam cleaning, hot-water rinsing, and aggressive sanitization are routine. Combining a high-strength polyurethane resin matrix with a durable, heat-resistant anti-slip texture, this system delivers unmatched thermal shock resistance, chemical durability, and worker safety in environments exposed to extreme temperatures, moisture, and abrasive cleaning protocols.
Key Features & Benefits
1. Exceptional Thermal Shock & Heat Resistance
- Withstands Extreme Temperature Fluctuations: Designed to endure rapid cycling between hot (up to +150°C/302°F steam cleaning) and cold (down to -30°C/-22°F) without cracking, delamination, or surface degradation.
- Steam-Proof Construction: Maintains structural integrity under continuous exposure to saturated steam, preventing blistering, softening, or bond failure in high-pressure washdown zones.
2. Heavy-Duty Anti-Slip Performance in Wet Conditions
- Aggressively Textured Surface: Embedded anti-slip aggregates (e.g., quartz, aluminum oxide) or sandblasted profiles provide exceptional traction even when covered with water, oil, or cleaning residues.
- Slip-Resistant Compliance: Meets or exceeds safety standards (e.g., DIN 51130 R12-R13, pendulum test ≥36 SRV) to minimize slip-and-fall risks in wet production areas, equipment rooms, and drainage channels.
3. Chemical & Corrosion Resistance
- Food-Grade & Industrial-Grade Formulations: Resists damage from aggressive detergents fats, oils, and accidental spills of corrosive chemicals.
- Stain-Proof & Odor-Free: Non-porous finish prevents discoloration, bacterial growth, and odor retention, ensuring hygiene in food and beverage facilities.
4. Impact & Abrasion Resistance
- High-Compressive Strength: Withstands impacts from dropped tools, heavy machinery, pallet jacks, and forklifts without chipping, denting, or surface wear.
- Wear-Resistant Mortar Layer: High-build polyurethane resin (≥100 MPa compressive strength) resists abrasion from foot traffic, equipment movement, and regular scrubbing with industrial brushes.
5. Seamless & Hygienic Design
- Cove Base & Jointless Construction: Eliminates crevices where bacteria, dirt, or cleaning residues can accumulate, facilitating CIP (Clean-In-Place) compliance and reducing contamination risks.
- Low-Maintenance Sanitation: Withstands high-pressure washing (up to 1,000 PSI), hot-water jets, and aggressive alkaline/acidic cleaners without surface damage.
6. Customizable for Operational Needs
- Color-Coded Zoning: Customizable colors (e.g., red for high-risk zones, blue for cold storage, green for packaging) improve workflow efficiency and safety compliance.
- Drainage Channel Integration: Sloped or troweled-in drainage gradients for efficient water runoff in washdown bays, processing lines, and equipment rooms.
7. Eco-Friendly & Low-VOC Formulation
- Sustainable & Safe: Solvent-free, low-odor, and compliant with USDA, FDA, and EU food-contact regulations (EC 1935/2004), ensuring worker health and environmental responsibility.
- Fast Curing for Minimal Downtime: Cures in 12-24 hours (walkable) and 48-72 hours (full load) at ambient temperatures, reducing production interruptions during installation.
Technical Specifications
| Parameter |
Specification |
Test Method |
| Dry Film Thickness |
9-15 mm (customizable) |
ISO 2808 |
| Compressive Strength |
≥100 MPa |
ASTM C109 |
| Flexural Strength |
≥45 MPa |
ASTM C78 |
| Abrasion Resistance |
≤0.002 g/cm² (Taber CS-17, 1,000 g) |
ASTM D4060 |
| Slip Resistance (DIN 51130) |
R12-R13 (heavy-duty texture) |
DIN 51130 |
| Thermal Shock Resistance |
-30°C to +150°C (cyclic, 200 cycles, no cracking) |
ISO 17669-1 |
| Chemical Resistance |
Immersion-resistant (72 hrs): 10% NaOH, 5% HSO, 70% ethanol |
ASTM D1308 |
| Adhesion to Concrete |
≥6.5 N/mm² (pull-off test) |
ASTM D4541 |
| Fire Rating |
Class B1 (flame-retardant) |
EN 13501-1 |
| VOC Content |
<10 g/L |
EPA Method 24 |
| Curing Time at 20°C |
Walkable: 12-18 hrs |
Full Load: 48-72 hrs |
Applications
- Food & Beverage Processing: Withstands steam cleaning, hot-water rinsing, and chemical sanitization in meat processing, dairy farms, breweries, and wineries.
- Commercial Kitchens & Catering: Durable flooring for industrial dishwashing areas, fryer zones, and food preparation stations exposed to grease, oil, and high-temperature spills.
- Pharmaceutical & Biotech Cleanrooms: Hygienic, steam-resistant surface for autoclave rooms, equipment sterilization zones, and WFI (Water-For-Injection) production areas.
- Chemical & Petrochemical Plants: Resists thermal shock and chemical spills in reactor cooling zones, process piping corridors, and emergency washdown stations.
- Automotive & Heavy Industry: Withstands hot oil spills, coolant leaks, and pressure washing in engine manufacturing, foundries, and machine shops.
Installation Process
- Surface Preparation: Diamond grinding or shot blasting to achieve a CSP 6 profile; repair of cracks and moisture mitigation (if needed).
- Primer Application: High-temperature-resistant polyurethane primer to seal the substrate and enhance bonding.
- Mortar Mixing & Troweling: Precision mixing of components; application via trowel or pump in controlled batches to ensure uniform thickness.
- Anti-Slip Aggregate Broadcasting: Immediate embedding of heat-resistant aggregates (e.g., fused alumina, silicon carbide) for long-lasting texture.
- Topcoat Sealing: UV-stable, chemical-resistant polyurethane sealant with optional antimicrobial additives for food-zone compliance.
- Curing & Inspection: 72-hour protection from traffic; final audit for flatness, adhesion, and slip resistance.
Maintenance & Longevity
- Daily Cleaning: Use high-pressure steam cleaners (up to 150°C), hot-water detergents, or soft brushes; avoid abrasive pads to preserve the texture.
- Periodic Maintenance: Reapply sealant every 10-15 years in high-traffic zones; repair minor damage with heat-resistant polyurethane repair mortar.
- Expected Lifespan: 30-35 years with proper care; resistant to thermal cycling, chemical attack, and UV degradation.
Conclusion
The Polyurethane Heavy-Duty Anti-Slip Mortar Floor is the gold standard for high-temperature flushing areas, offering unmatched safety, hygiene, and durability in environments where steam, heat, and aggressive cleaning are routine. Its tailored formulation ensures compliance with food safety, industrial hygiene, and regulatory standards while providing a low-maintenance, visually flawless solution for production zones, washdown bays, and hazardous material handling areas. Ideal for both new constructions and retrofits, this flooring system minimizes lifecycle costs and maximizes operational efficiency in the world's leading industrial facilities.
SPR is a rich experience in industrial building materials research and development and manufacturing enterprises, the company set product research and development, production, sales, technical service, design,plan construction as a whole, from the market itself and the actual needs of customers, special investigation, integration, implementation of integrated process operations, every step of the force.Strive for excellence, strive to provide customers with innovative system solutions and high quality products.
The company is located in Nanxiong High-tech Zone, Guangdong Province, covering an area of more than 20,000 square meters, with an annual output of 16,000 tons. In 2022, SPR and Guangdong Jianlang Hardware System Product Co., Ltd. reached a strategic cooperation in the form of equity participation, and set up a joint venture Guangdong Jianlang SPR Construction Engineering Co., LTD., to build the floor industry
Industrial chain one-stop service model.
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