for Food Factory Scrub-Resistant Universal Polyurethane Self-Leveling Mortar Floor

• Customization: Available
• CAS No.: 3909500000
• Formula: Inapplicability
• Model NO.: SPR-2310P
• Color: Can Be Selected From The Color Card
• Appearance: Liquid
• Main Raw Material: Polyurethane
• Method: Brush
• Level: Primer+Topcoat
• Drying Method: Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Substrate: Polyurethane
• Components: Polyurethane
• Formation Mechanism: Conversion Type
• Wear-Resistant: High
• Chemical-Resistant: High
• Water-Resistant: High
• Anti-Slip: High
• Anti-Dust: High
• Damage-Resistant: High
• Transport Package: Box
• Specification: 20KG(3KG+2.8KG+14.2KG)
• Trademark: SPR
• Origin: Nanxiong
• HS Code: 3909500000
• Production Capacity: 10000

Product Description

 

1. Introduction to Food-Grade Flooring Solutions
In the demanding environment of food processing plants, flooring systems must meet rigorous standards for hygiene, durability, and chemical resistance. Traditional flooring materials often struggle to withstand the combined challenges of heavy machinery, corrosive cleaning agents, thermal shock, and constant moisture exposure. Our Scrub-Resistant Universal Polyurethane Self-Leveling Mortar Floor is engineered to address these challenges while ensuring compliance with global food safety regulations. This advanced flooring solution combines the seamless integrity of polyurethane resins with the load-bearing capacity of industrial mortar, creating a surface that optimizes operational efficiency and longevity in high-traffic food production zones.

2. Core Technology & Material Composition
The system is formulated using a proprietary blend of 100% solids polyurethane resin and high-performance cementitious mortar. This hybrid composition leverages the chemical resistance of polyurethane with the mechanical strength of cement, resulting in a floor that:

• Resists degradation from fats, oils, acids (pH 2-12), and harsh sanitizers (e.g., quaternary ammonium compounds)
• Withstands thermal shock from -40°C to 120°C (-40°F to 248°F) without delamination or cracking
• Maintains dimensional stability under heavy static/dynamic loads (up to 50,000 psi compressive strength)

3. Key Performance Advantages
3.1 Unmatched Scrub Resistance
The polyurethane matrix forms a dense, non-porous surface (Shore D hardness 80-85) that resists abrasion from mechanical scrubbers, power washers, and steel-wheeled traffic. Independent testing demonstrates <5% weight loss after 1,000 cycles of scrubbing with industrial brushes under ASTM D4060 standards.

3.2 Seamless Hygiene
Self-leveling properties eliminate joints and crevices where bacteria (e.g., Listeria, Salmonella) and organic debris can accumulate. The smooth, monolithic surface simplifies cleaning protocols and reduces cross-contamination risks, complying with HACCP and GMP requirements.

3.3 Chemical & Thermal Resilience
The formulation includes fluorocarbon additives that enhance resistance to extreme temperature fluctuations and aggressive chemicals. This makes it ideal for areas exposed to:

• Steam cleaning (120°C/248°F)
• Cold storage zones (-40°C/-40°F)
• Dairy processing acids
• Meat/poultry plant sanitizers

3.4 Slip Resistance Customization
Available in multiple textures (smooth, fine aggregate, coarse aggregate) with adjustable static coefficient of friction (COF) from 0.65 to 0.95. This enables compliance with OSHA standards for wet/oily environments while maintaining cleanability.

4. Compliance & Certifications

• FDA 21 CFR 177.2600 Compliance: Suitable for direct food contact zones
• USDA Acceptance: Meets dairy and meat processing sanitation standards
• NFSI Certified: Slip-resistant options available for high-risk areas
• LEED v4 Contributions: Low VOC content (<50 g/L) supports indoor air quality credits
• AgBB Certified: Emits minimal volatile organic compounds (VOCs)

5. Application Scenarios
This flooring system excels in critical food processing zones:

• Production Lines: Withstands conveyor traffic, thermal shocks from ovens, and chemical spills
• Cold Storage Facilities: Maintains flexibility at sub-zero temperatures without cracking
• Packaging Areas: Resists marking from forklift tires and pallet jacks
• Washdown Zones: Tolerate daily high-pressure cleaning without surface degradation
• Laboratories: Provides a sterile, non-reactive surface for quality control operations

6. Installation & Maintenance
6.1 Rapid Installation
The self-leveling formula enables fast application (3-5 mm thickness/day) with minimal downtime. Key steps:

1. Substrate Preparation: Shot blasting to achieve ICRI CSP-3 profile
2. Primer Application: Epoxy primer for moisture mitigation (<95% RH)
3. Mortar Pour: Pump-assisted application for uniform thickness control
4. Topcoat Sealing: UV-resistant polyurethane sealant for color stability

6.2 Maintenance Protocol

• Daily Cleaning: pH-neutral detergents (pH 6-8) with soft brushes
• Periodic Deep Cleaning: Steam or chemical sanitation (max 80°C/176°F)
• Recoating: Every 5-7 years under normal wear conditions

7. Sustainability & Cost Efficiency

• Extended Lifespan: 10-15+ years with proper maintenance vs. 3-5 years for epoxy coatings
• Energy Savings: Reflective topcoat options reduce lighting requirements
• Waste Reduction: Seamless surface eliminates grout debris in food products
• LEED Contributions: Recycled aggregate options available

8. Technical Specifications

 

Parameter	Value/Range	Testing Standard
Compressive Strength	>50 MPa (7,250 psi)	ASTM C39
Flexural Strength	>15 MPa (2,175 psi)	ASTM D790
Abrasion Resistance	<0.02 g/100 cycles	ASTM D4060
Chemical Resistance	Unaffected by 10% H2SO4, 30% NaCl	ASTM D543
Thermal Shock Resistance	No delamination after 100 cycles (-40°C to 120°C)	In-house
VOC Content	<50 g/L	CDPH/SCAQMD

9. Conclusion
The Scrub-Resistant Universal Polyurethane Self-Leveling Mortar Floor represents the next generation of food-grade flooring solutions. By integrating advanced polymer technology with industrial-grade mortar, it delivers unmatched durability, hygiene, and chemical resistance in the harshest food processing environments. With global compliance certifications and sustainable performance characteristics, this system provides long-term value for processors seeking to optimize operational efficiency while maintaining the highest standards of food safety.