| Customization: | Available |
|---|---|
| CAS No.: | 3918109000 |
| Formula: | Inapplicability |
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Industrial Workshop Scratch-Resistant Dust-Proof Epoxy Resin Self-Leveling Floor
The Industrial Workshop Scratch-Resistant Dust-Proof Epoxy Resin Self-Leveling Floor is a high-performance flooring solution specially designed for the demanding conditions of industrial workshops. Offering exceptional durability, safety, and hygiene, this flooring system is an excellent choice for factories, warehouses, manufacturing plants, and other industrial environments. The advanced properties of epoxy resin make it an ideal material to withstand the heavy traffic, machinery, and rigorous cleaning protocols common in industrial settings.
Key Features and Benefits
1. Scratch-Resistant Surface
The scratch-resistant properties of epoxy resin make it an outstanding choice for industrial environments where floors are subjected to the continuous movement of heavy equipment, machinery, and vehicles. This floor is designed to resist scratches and abrasions that can compromise the appearance and integrity of the surface. With its scratch-resistant nature, the floor maintains a clean, professional look even in high-traffic areas.
2. Dust-Proof Technology
Dust control is essential in industrial settings, especially in factories and workshops where a clean and safe working environment is critical. The dust-proof feature of the epoxy floor ensures that dust particles are minimized on the surface, preventing them from accumulating over time. This significantly reduces the need for frequent cleaning, maintaining a cleaner work environment and improving air quality. Dust-proof flooring also helps protect sensitive machinery and electronic equipment from dust-related damage, making it ideal for environments where precision and cleanliness are essential.
3. Self-Leveling Functionality
The self-leveling characteristic of this epoxy floor ensures a smooth and even surface upon application. Unlike traditional flooring systems that may require extensive labor and time for leveling, the self-leveling property of this floor guarantees uniformity without the need for additional steps. It saves both time and labor costs while ensuring that the floor provides an even, seamless surface that enhances the overall aesthetic of the workspace. This feature also minimizes the risk of uneven surfaces that can cause trip hazards or machinery malfunctions.
4. High Durability and Longevity
One of the most important features of the epoxy resin self-leveling floor is its high durability. Epoxy floors are known for their exceptional resistance to heavy impacts, abrasions, and wear and tear. The resin bonds with the substrate, creating a robust and long-lasting surface that can withstand the harsh conditions commonly found in industrial environments. This flooring solution is built to last for many years, reducing the need for frequent repairs or replacements. With a properly installed epoxy floor, businesses can enjoy a durable solution that supports heavy machinery, foot traffic, and the frequent cleaning processes that are necessary in an industrial setting.
5. Chemical Resistance
Industrial workshops often handle chemicals, oils, and other harsh substances that can damage or degrade traditional flooring systems. Epoxy resin flooring is highly resistant to a wide range of chemicals, making it an ideal choice for environments where exposure to solvents, oils, and acids is common. The chemical resistance of epoxy ensures that the floor will not break down or discolor when exposed to these substances. This feature significantly extends the life of the flooring while reducing the maintenance required in the long term.
6. Easy Maintenance and Cleaning
One of the standout features of epoxy resin floors is their easy-to-clean nature. The smooth, non-porous surface of epoxy flooring prevents dirt, grime, and liquids from being absorbed, making it incredibly easy to clean. A simple mop or industrial-grade cleaning equipment can maintain the floor's cleanliness without the need for harsh chemicals or extensive scrubbing. This ease of maintenance contributes to the overall cost-effectiveness of the floor, reducing downtime and labor costs associated with cleaning.
7. Enhanced Safety Features
Safety is a critical concern in industrial environments, where the risk of slips, trips, and falls is high. The anti-slip properties of the epoxy resin floor help reduce the risk of accidents by providing a surface with excellent traction, even in wet or oily conditions. This makes it safer for workers who are constantly moving around heavy machinery, handling materials, or working with liquids. The ability to customize the level of slip resistance based on the specific needs of the workplace ensures that safety regulations are met and that the floor contributes to a safer working environment.
Applications in Industrial Settings
This epoxy resin self-leveling floor is versatile and well-suited for various industrial applications. Its durability, scratch resistance, and easy maintenance make it ideal for high-traffic areas that experience heavy usage. Some of the key applications of this flooring system include:
• Manufacturing Facilities: Provides a long-lasting, robust surface that can handle heavy equipment, chemicals, and high traffic.
• Warehouses and Distribution Centers: Ideal for areas with frequent foot traffic, forklift movement, and equipment handling.
• Workshops and Assembly Areas: Offers a seamless, dust-proof, and scratch-resistant surface that enhances cleanliness and safety.
• Food Processing Plants: Its chemical resistance and easy-to-clean properties make it perfect for environments where hygiene is paramount.
• Electronics and Automotive Factories: Protects sensitive equipment from dust accumulation and chemical exposure, ensuring a clean and safe environment.
Installation Process
The installation of the epoxy resin self-leveling floor involves several essential steps to ensure that the flooring performs optimally:
1. Surface Preparation - The substrate must be thoroughly cleaned and prepped to ensure proper adhesion. Any existing flooring, dirt, or debris must be removed, and cracks or uneven surfaces should be repaired.
2. Primer Application - A suitable primer is applied to create a strong bond between the existing surface and the epoxy resin. This step ensures that the epoxy flooring adheres properly, providing a stable foundation.
3. Epoxy Mortar Application - The epoxy resin is mixed and applied to the surface. The self-leveling property of the resin ensures that the floor spreads evenly, eliminating the need for additional leveling or smoothing steps.
4. Curing - Once applied, the epoxy floor needs time to cure and harden. The curing process can vary depending on the ambient temperature and humidity levels. Typically, the floor will be fully cured within 24 to 48 hours.
5. Final Touches - Any additional treatment, such as anti-slip additives, can be applied to enhance the floor's traction, and the floor is ready for full use.
Conclusion
The Industrial Workshop Scratch-Resistant Dust-Proof Epoxy Resin Self-Leveling Floor is a superior flooring solution for any industrial environment. Its combination of durability, safety, and hygiene makes it an ideal choice for warehouses, workshops, manufacturing facilities, and other high-traffic industrial settings. With exceptional features like scratch resistance, dust-proof technology, and ease of maintenance, this flooring system ensures long-lasting performance, reduced downtime, and a safer, cleaner working environment. Investing in this high-performance floor will ultimately lead to improved operational efficiency, lower maintenance costs, and greater workplace safety.
| Serial Number | Inspection Item | Standard Requirement | Unit | Testing Method | Judgment Result | Value/Description |
|---|---|---|---|---|---|---|
| 1 | State in Container | Stir evenly, no hard lumps | - | Observation | - | Stirred evenly, no hard lumps |
| 2 | Film Appearance | Coating appears normal | - | Observation | Complies | Coating appears normal |
| 3 | Fineness | ≤40 | μm | Scraper Fineness Gauge | Complies | 35 |
| 4 | Viscosity | 90±15 | seconds | Coating-4 Cup Viscometer | Complies | 95 |
| 5 | Drying Time (Surface Dry) | ≤30 | minutes | Touch Test | Complies | 25 |
| 6 | Drying Time (Hard Dry) | ≤24 | hours | Filter Paper Press Test | Complies | 20 |
| 7 | Adhesion | Grade 1 | Grade | Cross-Cut Test | Complies | Grade 1 |
| 8 | Flexibility | ≤1 | mm | Cylinder Bend Test | Complies | 1mm without cracks |
| 9 | Hardness | ≥0.5 | - | Pencil Scratch Test | Complies | 0.6 |
| 10 | Impact Resistance | ≥50 | kg·cm | Hammer Impact Test | Complies | 50 |
| 11 | Water Resistance | No abnormalities | - | Immersion Test | Complies | No abnormalities |
| 12 | Salt Water Resistance | No abnormalities | - | Immersion Test | Complies | No abnormalities |
| 13 | Alkali Resistance | No abnormalities | - | Immersion Test | Complies | No abnormalities |
| 14 | Acid Resistance | No abnormalities | - | Immersion Test | Complies | No abnormalities |
| 16 | Engine Oil Resistance | No abnormalities | - | Immersion Test | Complies | No abnormalities |
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