for Laboratory and Hospital Dust-Proof Wear-Resistant Epoxy Resin Self-Leveling Floor

• Customization: Available
• CAS No.: 2921199090
• Formula: Inapplicability
• Model NO.: SPR-1220P
• Color: Can Be Selected From The Color Card
• Appearance: Liquid
• Main Raw Material: Epoxy
• Method: Brush
• Level: Primer+Middle+Tpocoat
• Drying Method: Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Substrate: Epoxy Resin
• Components: Epoxy Resin
• Formation Mechanism: Conversion Type
• Wear-Resistant: High
• Scratch-Resistant: High
• Anti-Slip: High
• Water-Proof: High
• Dust-Proof: High
• Chemical-Resistant: High
• Transport Package: Box/Barrel
• Specification: 30KG(25KG+5KG)
• Trademark: SPR
• Origin: Nanxiong
• HS Code: 2921199090
• Production Capacity: 100000

Product Description

 

 

 

 

Industrial Warehouse Wear-Resistant Epoxy Resin Flat Coating Floor: Comprehensive Product Description

1. Introduction to Epoxy Resin Flat Coating Systems
In the demanding environment of industrial warehouses, flooring solutions must withstand heavy loads, frequent traffic, chemical exposure, and thermal stress. Epoxy resin flat coating systems are engineered to meet these challenges, offering a seamless, durable, and low-maintenance surface that enhances operational efficiency and safety. This product description delves into the technical specifications, performance advantages, and application scenarios of industrial-grade wear-resistant epoxy resin flooring.

2. Core Features & Technical Specifications

• Material Composition
  The coating is formulated with high-solids epoxy resin, reinforced with silica aggregates, and fortified with additives to enhance chemical resistance, UV stability, and anti-slip properties. Key components include:
  • Epoxy Binder: Bisphenol A (BPA) epoxy or cycloaliphatic epoxy for corrosion resistance.
  • Hardener: Amine-based or anhydride curing agents for cross-linking density.
  • Wear-Resistant Fillers: Quartz sand  or aluminum oxide  particles (50-200 mesh) for abrasion resistance.
  • Pigments: Inorganic pigments for color stability under industrial lighting.
• Performance Metrics
  • Compressive Strength: ≥80 MPa (ASTM D695)
  • Abrasion Resistance: <0.02g loss (CS-17 wheel, 1000g/1000r)
  • Adhesion: ≥2.5 MPa (ASTM D4541)
  • Thermal Shock Resistance: Withstands ΔT=150°C without delamination.
  • Chemical Resistance: Impervious to oils, fuels, mild acids/alkalis (pH 4-11).
• Environmental Compliance
  • VOC content <250g/L (compliant with EU REACH, US EPA standards).
  • Optional bio-based epoxy variants available for LEED credits.

3. Key Advantages Over Traditional Flooring

 

Parameter	Epoxy Resin Flat Coating	Concrete Floor	MMA/PU Coatings
Durability	10-15 years (with maintenance)	3-5 years	5-8 years
Installation Time	7-14 days (temperature-dependent)	28+ days (curing)	3-5 days
Seamless Finish	Yes (self-leveling)	No (joints prone to cracking)	Yes
Chemical Resistance	Excellent	Poor (requires sealers)	Moderate
Cost Efficiency	Higher upfront, lower lifecycle cost	Lower upfront, higher repairs	Moderate

4. Application Scenarios

• High-Traffic Zones: Loading docks, forklift lanes, and storage aisles.
• Chemical Storage Areas: Resistant to battery acid, solvents, and cleaning agents.
• Cold Storage Facilities: Withstands thermal cycling (-30°C to +60°C).
• Automated Warehouses: Non-reflective matte finish for AGV/robot navigation.
• Food & Beverage Plants: Seamless surface eliminates bacterial traps (FDA-compliant).

5. Installation Process
A multi-step protocol ensures optimal adhesion and performance:

1. Surface Preparation
   • Shot blasting (SA2.5 standard) or diamond grinding to achieve ICRI CSP-6 profile.
   • Moisture testing (<4% RH via ASTM F2170).
2. Primer Application
   • Epoxy primer (200-300 μm DFT) with 100% solids content.
3. Basecoat & Broadcast
   • Trowel-applied epoxy resin mixed with quartz sand (1:1 ratio by weight).
   • Broadcast additional aggregates for anti-slip texture (1.2-1.5mm profile).
4. Topcoat Sealing
   • Clear polyurethane or epoxy topcoat (150-200 μm) for UV protection.
5. Curing
   • Ambient cure (10°C-35°C) or forced ventilation for 48-72 hours.

6. Quality Assurance & Testing

• In-Situ Testing: Pull-off adhesion tests (ASTM D4541), (Shore D ≥80).
• Non-Destructive Inspection: Holiday detection for pinholes (30kV DC spark testing).
• Warranty: 5-10 years against delamination, blistering, and excessive wear.

7. Environmental & Safety Benefits

• Low VOC: Minimal odor during installation, safe for occupied facilities.
• Recyclability: Post-industrial epoxy can be thermally decomposed for energy recovery.
• Energy Efficiency: Light-reflective topcoats reduce lighting power demand by 20-30%.

8. Customization Options

• Color & Texture: RAL color matching, smooth/orange-peel/anti-slip finishes.
• Conductive Systems: Additives for ESD control 
• Antimicrobial Additives: Silver-ion technology for hygiene-critical areas.
• Thermosetting vs. Thermoplastic: Flexibility to choose between rigid or semi-flexible systems.

9. Maintenance Guidelines

• Daily Cleaning: pH-neutral detergents; avoid abrasive scrubbers.
• Periodic Care: Recoat high-wear areas every 3-5 years with a thin epoxy layer.
• Damage Repair: Localized patching using same-batch epoxy for color consistency.

10. Return on Investment (ROI) Analysis

• Cost Savings: Reduces concrete repair costs by 60-70% over 10 years.
• Operational Efficiency: Minimizes downtime from flooring failures.
• Insurance Benefits: Lower premiums due to reduced slip-and-fall risks.

11. Case Studies

• Example 1: A 50,000m² e-commerce fulfillment center reported 40% reduction in forklift tire wear after installation.
• Example 2: A chemical warehouse in the Middle East extended flooring lifespan from 3 to 12 years in corrosive environments.

12. Conclusion
Industrial-grade epoxy resin flat coating is more than just flooring-it's a strategic investment in operational resilience. By combining advanced polymer science with precision engineering, this solution addresses the multifaceted challenges of modern warehouses, delivering a balance of performance, sustainability, and economic value. For facilities seeking to future-proof their infrastructure, epoxy resin flooring stands as the gold standard in industrial surfacing technology.

Technical Support & Documentation
Comprehensive installation manuals, SDS sheets, and BIM object libraries are available. Contact our technical team for site-specific recommendations and warranty registration.

This document provides a detailed framework for understanding epoxy resin flat coating systems. Adjustments to technical parameters or application methods may be required based on site-specific conditions. Always consult with the manufacturer's technical department for project-specific guidance.