1. Product Overview
Designed specifically for high-traffic frying zones in commercial kitchens, food processing plants, and industrial fryers, this Polyurethane Sanding and Anti-Slip Mortar Flooring System combines advanced material science with engineered safety features. It addresses the unique challenges of hot oil environments, frequent spillages, and heavy machinery traffic while ensuring long-term durability and compliance with international hygiene standards.
2. Core Technology & Material Composition
- Binder System: Two-component aliphatic polyurethane resin fortified with nano-silica particles for enhanced thermal stability (-40°C to +150°C) and chemical resistance (withstanding 10% and 30% solutions).
- Aggregate Matrix: Precision-graded quartz sand (1.2-2.5mm) blended with recycled rubber granules for optimal shock absorption and slip resistance. The proprietary "sand-throw" application technique ensures even distribution of aggregates across the surface.
- Additives:
- UV Stabilizers: Prevents yellowing in high-temperature zones.
- Antimicrobial Agents: Inhibits bacterial growth (tested effective against E. coli and Staphylococcus aureus).
- Fire Retardants: Achieves Class B1 fire rating per ASTM E84.
3. Performance Characteristics
| Parameter |
Test Standard |
Result |
| Abrasion Resistance |
ASTM D4060 (Taber Test) |
<0.02g loss after 1000 cycles |
| Slip Coefficient (Wet) |
DIN 51130 |
R11 rating (μ ≥0.6) |
| Thermal Shock Resistance |
ISO 10545-11 |
No cracking after 200 cycles (-40°C/+150°C) |
| Compression Strength |
ASTM C109 |
>50MPa |
| Chemical Resistance |
ISO 2812-4 |
No degradation after 30-day immersion in fryer oils |
4. Safety & Compliance Features
- HACCP Compliance: Non-porous surface prevents oil penetration, eliminating bacterial growth habitats.
- NFSI Certification: Meets "High-Traction" requirements for commercial kitchens (ANSI B101.1).
- VOC Compliance: Solvent-free formulation (<10g/L VOCs) certified to GreenGuard Gold and GMP standards.
- Emergency Response: Fire-retardant additives reduce flame spread rate by 40% compared to epoxy systems.
5. Application Scenarios
- Commercial Kitchens: Frying stations, griddle areas, and exhaust hood zones.
- Food Processing: Meat packing lines, bakery ovens, and dairy pasteurization areas.
- Industrial Fryers: Potato chip plants, snack food factories, and protein processing facilities.
- Healthcare Kitchens: Hospital and nursing home foodservice operations requiring infection control.
6. Installation & Maintenance
- Turnkey Process:
- Surface Prep: Diamond grinding to ICRI CSP-6 profile.
- Primer Application: Epoxy-polyurethane hybrid primer for moisture barrier.
- Mortar Casting: Self-leveling pour with sand-throw texture applied at 3-5mm depth.
- Curing Time: 24 hours to light traffic, 72 hours full cure.
- Cleaning Protocols:
- Daily: pH-neutral cleaner with auto-scrubbers (max 60°C water).
- Deep Cleaning: Steam pressure ≤50 bar (avoid solvent-based degreasers).
- Resurfacing: Every 5-7 years with partial re-broadcast of aggregates.
7. Environmental & Economic Advantages
- Sustainability:
- 30% post-industrial recycled content.
- LEED v4 MR credits for recycled material use.
- End-of-life recyclability via mechanical separation.
- ROI Analysis:
- Reduces slip-and-fall incidents by 75% (OSHA data).
- Lowers maintenance costs by 40% vs. epoxy coatings.
- Extends service life to 15+ years with proper maintenance.
8. Warranty & Support
- Performance Guarantee: 15-year structural warranty against delamination and excessive wear.
- Global Service Network: 48-hour emergency response teams in 25 countries.
- Digital Monitoring: Optional IoT sensors track surface temperature and wear patterns in real-time.
9. Certifications & Approvals
- International Standards: EN 13893 (slip resistance), ISO 22196 (antimicrobial), FM 4910 (fire performance).
- Regulatory Compliance: USDA-accepted for food zones, NSF/ANSI 51 certified for chemical resistance.
10. Customization Options
- Color Selection: RAL or Pantone-matched pigments for brand integration.
- Texture Variants: Fine (1.5mm), medium (3mm), coarse (4.5mm) aggregate sizes.
- ESD Versions: Conductive additives for explosive environments (surface resistivity <1×10 Ω).
This flooring system represents the pinnacle of engineering for extreme-use kitchen environments, combining functional performance with operator safety and environmental responsibility. For technical specifications or project consultations, contact our certified engineers at [mailto:technical@
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