High-Quality Polyurethane Universal Self-Leveling Mortar Floor for Hot Pot Food Factory
Introduction
In the highly competitive and demanding food industry, especially in hot pot food factories, the choice of flooring material is crucial for ensuring safety, hygiene, and operational efficiency. A high-quality polyurethane universal self-leveling mortar floor has emerged as an ideal solution, offering a range of benefits that cater specifically to the unique requirements of these environments.
Product Overview
This polyurethane self-leveling mortar floor is a multi-purpose, high-performance flooring system designed to provide a seamless, flat surface. It is known for its special textured finish, which not only offers a visually appealing appearance but also provides a certain level of slip resistance. The floor is water-based, making it environmentally friendly and compliant with modern sustainability standards.
Key Features
- Environmental Friendliness
- The floor is water-based, which means it has low volatile organic compound (VOC) emissions. This is in line with the increasing global focus on environmental protection and sustainable development. In many countries, there are strict regulations on VOC emissions from construction materials, and this product meets or exceeds these standards.
- It is non-toxic and odorless during the application process, ensuring a safe working environment for construction workers and minimizing the impact on the surrounding air quality.
- Physical and Mechanical Properties
- High Strength: The floor exhibits excellent compressive strength, flexural strength, and impact resistance. It can withstand the heavy loads and frequent movements of equipment and personnel in a hot pot food factory. For example, in areas where large storage racks or heavy machinery are used, the floor will not crack or deform under pressure.
- Wear Resistance: Hot pot food factories experience high foot traffic and the movement of trolleys and equipment. The polyurethane self-leveling mortar floor has superior wear resistance, ensuring a long service life without the need for frequent repairs or replacements.
- Corrosion Resistance: It is highly resistant to a wide range of chemicals, including inorganic and organic acids, as well as various food-related substances such as oil, grease, and spices. This makes it suitable for areas where cleaning agents and food residues may come into contact with the floor.
- Thermal Stability
- The floor can operate in a wide temperature range, from -40°C to +120°C. It can even withstand short-term thermal shocks of up to 150°C for 12mm thick floors. This is particularly important in hot pot food factories where there may be exposure to high temperatures from cooking equipment or hot food spills.
- Breathability
- The water-based polyurethane and active inorganic materials form a unique concrete structure that allows water molecules to freely penetrate. This "breathing" function almost completely prevents the floor from bubbling and delaminating due to moisture in the substrate. In a humid environment like a food factory, where there may be water spillage and high humidity levels, this property is essential for maintaining the integrity of the floor.
- Aesthetic and Functional Balance
- The floor surface can be finished in either a matte or glossy finish. The glossy finish is resistant to dirt and easy to clean, which is crucial in a food factory where hygiene is of utmost importance. The textured surface provides good slip resistance in wet conditions, ensuring the safety of employees and visitors.
Technical Specifications
The following table provides a detailed overview of the technical specifications of the high-quality polyurethane universal self-leveling mortar floor:
| Property |
Specification |
| Color |
Available in a range of colors to suit different design requirements |
| Thickness |
Typically ranges from 2mm to 12mm, depending on the specific application and load requirements |
| Compressive Strength |
≥80 MPa (for 12mm thick floor) |
| Flexural Strength |
≥20 MPa (for 12mm thick floor) |
| Impact Resistance |
No cracking or delamination after multiple impacts with a 1kg steel ball dropped from a height of 1m |
| Wear Resistance |
≤0.01g/cm² (as per relevant testing standards) |
| Chemical Resistance |
Excellent resistance to a wide range of chemicals, including acids, alkalis, and food-related substances |
| Temperature Range |
-40°C to +120°C (continuous), can withstand short-term thermal shocks of up to 150°C |
| Moisture Resistance |
No bubbling or delamination when exposed to high humidity levels and water spillage |
| Slip Resistance |
Coefficient of friction ≥0.6 (wet conditions) |
| VOC Emissions |
Low, meeting or exceeding international environmental standards |
Application Areas in Hot Pot Food Factory
- Processing Areas
- In the areas where raw materials are processed, such as meat cutting, vegetable preparation, and sauce mixing, the polyurethane self-leveling mortar floor provides a hygienic and durable surface. Its chemical resistance ensures that it is not damaged by the cleaning agents used to maintain food safety standards.
- Cooking Areas
- The high thermal stability of the floor makes it suitable for cooking areas where there are hot pots, stoves, and other cooking equipment. It can withstand the heat generated during cooking without deforming or emitting harmful fumes.
- Storage Areas
- In storage areas for ingredients, finished products, and packaging materials, the floor's wear resistance and load-bearing capacity ensure that it can support the weight of pallets and storage racks. Its smooth surface also facilitates easy movement of forklifts and trolleys.
- Dining Areas
- The aesthetically pleasing appearance of the floor, combined with its slip resistance and ease of cleaning, makes it an excellent choice for dining areas. It creates a comfortable and safe environment for customers while maintaining a high level of hygiene.
Installation and Maintenance
Installation
- Surface Preparation: The substrate must be clean, dry, and free of contaminants such as oil, grease, dust, and loose particles. Any cracks or defects in the substrate should be repaired before applying the polyurethane self-leveling mortar floor.
- Mixing: The product is supplied as a two-component system, consisting of a resin and a hardener. The two components should be mixed thoroughly according to the manufacturer's instructions to ensure a homogeneous mixture.
- Application: The mixed material is poured onto the prepared substrate and spread evenly using a trowel or a self-leveling machine. The floor will self-level, creating a smooth and flat surface.
- Curing: The floor will cure within a few hours, depending on the ambient temperature and humidity. During the curing process, it is important to protect the floor from foot traffic and other disturbances.
Maintenance
- Regular Cleaning: The floor should be cleaned regularly using a mild detergent and water. Avoid using abrasive cleaners or harsh chemicals that may damage the surface.
- Spill Management: Any spills should be cleaned up immediately to prevent staining or damage to the floor.
- Inspection: Regular inspections should be carried out to identify any signs of wear, damage, or deterioration. If any issues are detected, they should be addressed promptly to prevent further damage.
Conclusion
The high-quality polyurethane universal self-leveling mortar floor is an excellent choice for hot pot food factories. Its environmental friendliness, superior physical and mechanical properties, thermal stability, breathability, and aesthetic and functional balance make it a versatile and reliable flooring solution. By meeting the specific requirements of the food industry, this floor not only enhances the safety and hygiene of the facility but also contributes to its long-term operational efficiency and sustainability. With proper installation and maintenance, the polyurethane self-leveling mortar floor can provide a durable and attractive surface that will serve the hot pot food factory for many years to come.
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