Product Description: Wear-Resistant Epoxy Resin Self-Leveling Floor for Food Factories
Food production facilities demand flooring that withstands relentless mechanical stress, chemical exposure, and strict hygiene regulations while ensuring worker safety and operational efficiency. Traditional flooring options like tiles, concrete, or vinyl often fail to meet these demands, cracking under heavy machinery, harboring bacteria, or deteriorating from harsh cleaning agents. The Wear-Resistant Epoxy Resin Self-Leveling Floor is a cutting-edge solution engineered for food processing environments, combining a seamless, antibacterial finish with exceptional abrasion resistance and chemical durability. Formulated with food-safe additives and a non-porous structure, this epoxy system creates a hygienic, easy-to-clean surface ideal for meatpacking plants, dairy facilities, beverage bottling lines, and bakery production zones.
Key Features & Benefits
- Food-Safe & FDA/EU-Compliant Formulation
- Certified for incidental food contact (FDA 21 CFR 175.300, EU Regulation 10/2011) with zero solvents, heavy metals, or plasticizers.
- Non-toxic and odorless, ensuring worker safety and preventing product contamination.
- Antibacterial & Hygienic Surface
- Features a seamless, joint-free finish that eliminates cracks or gaps where bacteria, mold, or allergens can accumulate, reducing cross-contamination risks.
- Optional antimicrobial additives (e.g., silver ion or zinc pyrithione) inhibit 99.9% of microbial growth, including Listeria, Salmonella, and E. coli (per ISO 22196).
- Extreme Wear & Abrasion Resistance
- Reinforced with ceramic or quartz aggregates for a Shore D hardness of 80-85, withstanding forklift traffic, pallet jack impacts, and heavy machinery without gouging or delamination.
- Resists abrasion from sugar, flour, or salt particles, maintaining a flawless surface in dry processing zones.
- Chemical & Thermal Shock Resistance
- Impervious to acids (e.g., citric, phosphoric), alkalis, fats, oils, and cleaning agents , preventing surface etching or substrate corrosion.
- Withstands thermal cycling (-30°C to +120°C) for hot/cold process lines (e.g., blast freezers, pasteurization zones).
- Slip-Resistant & Safety-Enhanced
- Optional textured aggregates (e.g., fine silica sand or rubberized particles) provide R11-R13 slip resistance (per DIN 51130), reducing fall risks in wet or greasy zones (e.g., slaughterhouses, oil-spill areas).
- High-visibility line markings (e.g., green for hygiene zones, red for hazard areas) improve workflow efficiency and safety compliance.
- Quick Curing & Minimal Downtime
- Cures in 6-8 hours (at 25°C), enabling production lines to resume operation within a single shift.
- Fast-dry formula reduces revenue loss during renovations or new facility commissioning.
- Easy to Clean & Maintain
- The non-porous surface repels organic matter, enabling high-pressure washing, steam cleaning, or disinfection with hospital-grade agents without surface damage.
- Eliminates the need for waxing or recoating, lowering long-term maintenance costs.
- Aesthetic & Functional Customization
- Available in food-safe colors (e.g., white for hygiene zones, blue for cold storage, red for waste areas) to comply with HACCP/GMP zoning requirements.
- Customizable with drainage channels, coved skirting, or anti-fatigue mats for improved sanitation and worker comfort.
Technical Specifications
| Specification |
Details |
| Material Composition |
Two-component, solvent-free epoxy resin + ceramic/quartz aggregates + optional antimicrobial additives |
| Recommended Thickness |
3-5 mm for general use; 5-8 mm for heavy-duty zones (e.g., butchery floors) |
| Drying Time |
6 hours (walkable), 7 hours (light traffic), 8 hours (full load) |
| Temperature Resistance |
-30°C to +120°C (thermal shock-resistant) |
| Compressive Strength |
>85 N/mm² (per ASTM D695) |
| Flexural Strength |
>45 N/mm² (per ASTM D790) |
| Abrasion Resistance |
<0.02 g loss (Taber Abraser CS-17 wheel, 1,000 cycles) |
| Chemical Resistance |
Resists animal fats, and alcohol-based sanitizers |
| Adhesion to Concrete |
>6 N/mm² (per ASTM D4541) |
| Fire Rating |
Class 1 (ASTM E84) |
| Slip Resistance (Optional) |
R11-R13 (per DIN 51130) |
| Antimicrobial Efficacy |
99.9% inhibition of Listeria monocytogenes, Salmonella spp. (ISO 22196) |
| Food Contact Compliance |
FDA 21 CFR 175.300, EU Regulation 10/2011 |
| Warranty |
12-20 years (material and workmanship) |
Applications
- Meat & Poultry Processing Plants: Withstands blood, guts, and high-pressure washing in slaughterhouses.
- Dairy & Cheese Production: Resists lactic acid, whey spills, and thermal cycling in pasteurization zones.
- Beverage Bottling Lines: Endures sugar syrups, alcohol, and frequent wet cleaning in breweries or soft drink plants.
- Bakery & Confectionery Facilities: Prevents flour dust accumulation and withstands oven heat in baking zones.
- Cold Storage & Freezer Rooms: Maintains flexibility at -30°C without cracking.
- Spice Grinding & Dry Mixing Areas: Resists abrasion from sharp particles like salt or peppercorns.
- Waste Handling & Drainage Zones: Slip-resistant and chemical-proof for spill-prone areas.
Why Choose Wear-Resistant Epoxy Resin Self-Leveling Floor for Food Factories?
- Food Safety First: Non-toxic, non-porous, and HACCP-compliant to prevent contamination.
- Unmatched Durability: Withstands heavy machinery, impacts, and abrasive materials without degradation.
- Ease of Sanitation: Seamless, antibacterial surface simplifies cleaning and reduces downtime.
- Regulatory Compliance: Meets USDA, FDA, BRC, and IFS standards for food flooring.
- Cost Efficiency: 20-year lifespan and low maintenance reduce total cost of ownership.
SPR is a rich experience in industrial building materials research and development and manufacturing enterprises, the company set product research and development, production, sales, technical service, design,plan construction as a whole, from the market itself and the actual needs of customers, special investigation, integration, implementation of integrated process operations, every step of the force.Strive for excellence, strive to provide customers with innovative system solutions and high quality products.
The company is located in Nanxiong High-tech Zone, Guangdong Province, covering an area of more than 20,000 square meters, with an annual output of 16,000 tons. In 2022, SPR and Guangdong Jianlang Hardware System Product Co., Ltd. reached a strategic cooperation in the form of equity participation, and set up a joint venture Guangdong Jianlang SPR Construction Engineering Co., LTD., to build the floor industry
Industrial chain one-stop service model.
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