for Textile Mills Press- Resistant Epoxy Resin Flat Coating Floor

• Customization: Available
• CAS No.: 2921199090
• Formula: Inapplicability
• Model NO.: SPR-1120P
• Color: Can Be Selected From The Color Card
• Appearance: Liquid
• Main Raw Material: Epoxy
• Method: Brush
• Level: Primer+Middle+Topcoat
• Drying Method: Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Substrate: Exopy Resin
• Components: Exopy Resin
• Formation Mechanism: Conversion Type
• Wear-Resistant: High
• Anti-Slip: High
• Chemical-Resistant: High
• Weather-Resistant: High
• Noise Reduction: High
• Scratch-Resistant: High
• Transport Package: Box
• Specification: 30KG(25KG+5KG)
• Trademark: SPR
• Origin: Nanxiong
• HS Code: 2921199090
• Production Capacity: 100000

Product Description

 

 

 

Press-Resistant Epoxy Resin Flat Coating Floor: A Comprehensive Product Description

1. Introduction to Press-Resistant Epoxy Resin Flat Coating Floor
The press-resistant epoxy resin flat coating floor is a high-performance industrial flooring solution designed to meet the demanding requirements of modern industrial, commercial, and institutional environments. This advanced flooring system combines the exceptional mechanical properties of epoxy resin with specialized additives to deliver outstanding compression resistance, durability, and aesthetic appeal. Suitable for applications ranging from heavy-duty warehouses and laboratories to high-traffic commercial spaces, this coating provides a seamless, easy-to-maintain surface that enhances both functionality and visual appeal.

2. Key Technical Features and Advantages
2.1 Superior Compression Resistance
At the core of this product lies its remarkable ability to withstand extreme pressure. With a compressive strength exceeding 55 MPa (tested under industry standards), the coating ensures long-term integrity even under the weight of heavy machinery, vehicles, and industrial equipment. This makes it ideal for environments where high loads are routine, such as manufacturing plants, logistics centers, and automotive repair facilities.

2.2 Exceptional Wear and Chemical Resistance
The epoxy resin matrix is engineered to resist abrasion, impacts, and chemical exposure. Key performance metrics include:

• Abrasion resistance: ≤0.02g weight loss under 750g/500r testing.
• Chemical resistance: Unaffected by 60% sulfuric acid, and saltwater over 30-day exposure periods.
• Hardness: ≥1H pencil hardness rating, ensuring a scratch-resistant surface.

2.3 Strong Adhesion and Bonding Strength
The coating exhibits excellent adhesion to diverse substrates including concrete, metal, and ceramic. A bonding strength of ≥2 MPa guarantees a seamless, cohesive surface that resists delamination and cracking, even under thermal stress or mechanical vibration.

2.4 Customizable Aesthetic and Functional Properties
Available in a wide range of colors, gloss levels, and textures, the coating can be tailored to match specific branding, safety (e.g., anti-slip finishes), or hygienic requirements. Optional anti-static or antimicrobial additives further extend its applicability to cleanrooms, hospitals, and food processing facilities.

2.5 Rapid Curing and Construction Efficiency
The system cures quickly, with a drying time of ≤24 hours under standard conditions. This accelerates project timelines and minimizes downtime for end-users. The coating can be applied in thicknesses from 0.3mm to 0.7mm, balancing cost-effectiveness with performance demands.

3. Application Scenarios
3.1 Industrial and Manufacturing Facilities

• Warehouses and Logistics Centers: Withstands forklift traffic, pallet movements, and heavy storage loads.
• Workshops and Factories: Resists oil spills, chemical exposure, and mechanical impacts from machinery.
• Laboratories and Cleanrooms: Seamless, non-porous surface facilitates easy cleaning and prevents dust accumulation.

3.2 Commercial and Public Spaces

• Shopping Malls and Retail Outlets: Enhances visual appeal with a glossy, customizable finish that reflects light and creates a welcoming environment.
• Parking Garages and Automotive Showrooms: Durable against vehicle traffic, tire marks, and oil stains.
• Hospitals and Healthcare Facilities: Hygienic, easy-to-disinfect surface compliant with healthcare sanitation standards.

3.3 Specialty Applications

• Food Processing Plants: Resists organic acids, cleaning agents, and thermal shock from hot water washdowns.
• Chemical Storage Areas: Protects against aggressive chemicals and corrosion.

4. Technical Specifications and Compliance
The press-resistant epoxy resin flat coating adheres to the Chinese national standard JC/T 1015-2006 for epoxy resin flooring materials. Key technical parameters include:

• Tensile Strength: ≥2.0 MPa
• Flexural Hardness: ≥7 MPa
• (Shore Hardness): ≥40 D
• Abrasion Resistance: ≤0.03g (750g/500r)
• Adhesion Strength: ≥2 MPa
• VOC Content: Zero (environmentally friendly formulation)

The product is certified with MSDS (Material Safety Data Sheet) documentation, ensuring compliance with global safety and environmental standards.

5. Construction Process and Best Practices
5.1 Surface Preparation

• Concrete Substrates: Grind to remove laitance, dust, and contaminants. Ensure moisture content ≤6% for non-water-based systems.
• Metal/Ceramic Substrates: Clean and degrease to promote adhesion.

5.2 Application Steps

1. Primer Coat: Apply 1-2 layers of epoxy primer using a roller or brush.
2. Intermediate Coat: Embed quartz sand or epoxy filler for thickness and impact resistance.
3. Top Coat: Apply 2-3 layers of colored epoxy resin, ensuring even coverage and desired gloss.
4. Curing: Allow 24-72 hours curing time depending on temperature and humidity.

5.3 Quality Control

• Conduct adhesion tests, thickness measurements, and visual inspections at each stage.
• Ensure ambient temperature during application is 15-30°C for optimal curing.

6. Maintenance and Longevity

• Daily Cleaning: Use neutral pH cleaners and soft mops to avoid surface scratches.
• Periodic Maintenance: Reapply a clear topcoat every 3-5 years to refresh gloss and protect against wear.
• Repair: Localized damages can be patched with compatible epoxy materials, minimizing disruption.

7. Industry Case Studies

• Case 1: Automotive Manufacturing Plant
  A leading automaker installed the coating in their assembly line, reducing floor maintenance costs by 40% over 5 years due to its resistance to oil and tire marks.

• Case 2: Pharmaceutical Laboratory
  The seamless, non-porous surface facilitated compliance with GMP standards, with zero microbial growth observed after 12 months of use.

• Case 3: Logistics Warehouse
  Withstood daily forklift traffic and pallet impacts, showing no signs of wear after 3 years of continuous operation.

8. Conclusion
The press-resistant epoxy resin flat coating floor represents a cutting-edge solution for demanding industrial and commercial environments. By combining exceptional mechanical performance, chemical resistance, and aesthetic flexibility, it delivers long-term value, reduced maintenance costs, and enhanced operational efficiency. Whether for heavy-duty industrial applications or high-traffic commercial spaces, this coating provides a reliable, durable, and visually appealing flooring option that meets the highest standards of quality and functionality.