Dustproof and Wear-Resistant Solvent-Free Epoxy Resin Self-Leveling Floor for Laboratories and Cleanrooms
1. Introduction
In high-precision environments such as laboratories and cleanrooms, flooring is more than just a surface-it's a critical component that directly impacts operational efficiency, safety, and compliance. Our Dustproof and Wear-Resistant Solvent-Free Epoxy Resin Self-Leveling Floor is engineered to meet the stringent demands of these specialized settings, offering a seamless blend of functionality, durability, and aesthetics. Designed with advanced epoxy resin technology, this flooring solution ensures a pristine, low-maintenance environment while adhering to the highest industry standards.
2. Key Features and Advantages
2.1 Superior Dustproof Performance
- Seamless Surface: The self-leveling property creates a smooth, joint-free surface that eliminates crevices where dust and debris can accumulate. This is crucial for cleanrooms where particulate control is paramount (e.g., ISO Class 5-7 environments).
- Antistatic Properties: Optional antistatic additives can be incorporated to prevent electrostatic discharge, further reducing dust adhesion and ensuring a cleaner workspace.
2.2 Exceptional Wear Resistance
- High Abrasion Resistance: With a Mohs hardness rating of 6-7, the floor withstands heavy foot traffic, equipment movement (e.g., lab carts, machinery), and chemical spills without scratches or damage.
- Impact Resistance: The flexible epoxy structure absorbs shocks, protecting the substrate from cracks caused by dropped objects or heavy equipment.
2.3 Solvent-Free, Eco-Friendly Formulation
- Zero VOC Emissions: Free from volatile organic compounds, this flooring contributes to a healthier indoor air quality, complying with strict environmental regulations (e.g., LEED, FDA guidelines).
- Odorless Installation: Safe for occupied spaces, minimizing downtime during application.
2.4 Chemical and Stain Resistance
- Broad Chemical Compatibility: Resists acids (e.g., sulfuric, hydrochloric), alkalis (e.g.,), solvents (e.g., ethanol), and oils, making it ideal for labs handling aggressive substances.
- Easy Cleaning: Non-porous surface prevents staining and allows for quick sanitization with harsh disinfectants.
2.5 Long-Term Durability and Cost Efficiency
- Extended Lifespan: With proper maintenance, the floor retains its performance for 8-15 years, depending on thickness (1-3 mm).
- Low Maintenance: Reduces long-term costs associated with frequent repairs or replacements.
3. Technical Specifications
| Parameter |
Details |
| Material Composition |
Solvent-free epoxy resin + high-grade curing agent |
| Thickness Options |
1.0 mm (8-year lifespan), 2.0 mm (10-year), 3.0 mm (15-year) |
| Compressive Strength |
>80 MPa |
| Tensile Strength |
>9 MPa |
| Adhesion Strength |
>2.0 MPa (to concrete substrate) |
| Water Absorption |
<0.2% |
| Shrinkage Rate |
<0.2% |
| Service Temperature |
-40°C to 80°C |
| Fire Rating |
B1-level flame retardant (compliant with GB 50222-95) |
| Chemical Resistance |
Withstands . |
| Curing Time |
24 hours (walkable), 72 hours (heavy-duty use) |
4. Applications
- Laboratories:
- Pharmaceutical R&D (GMP-compliant facilities)
- Chemical analysis labs
- Biotechnology labs
- Forensic science labs
- Cleanrooms:
- Electronics manufacturing (semiconductor fabs)
- Medical device production
- Pharmaceutical packaging
- Food processing (aseptic zones)
- Other Critical Environments:
- Hospitals (operating theaters, sterile storage)
- Data centers
- Aerospace component assembly areas
5. Installation Process
5.1 Surface Preparation
- Cleaning: Remove oil, grease, and loose debris.
- Repair: Fill cracks and holes with epoxy mortar.
- Grinding: Achieve CSP 3-5 surface profile for optimal adhesion.
5.2 Primer Application
- Material: High-penetration epoxy primer.
- Method: Roller or brush application.
- Drying Time: 8-24 hours (depending on temperature/humidity).
5.3 Intermediate Coat (Quartz Sand Layer)
- Purpose: Enhances load-bearing capacity and flatness.
- Material: Epoxy resin + graded quartz sand.
- Thickness: 3-5 mm (adjustable based on requirements).
5.4 Topcoat Application
- Material: Self-leveling epoxy with color pigment.
- Method: Squeegee or notch trowel application.
- Finish: Glossy, matte, or slip-resistant texture options.
5.5 Curing and Protection
- Time: 7-14 days for full cure.
- Protection: Avoid heavy loads and abrasive cleaners during this period.
6. Compliance and Certifications
- International Standards: ISO 14644 (cleanroom classification), ISO 9001 (quality management).
- Regulatory Compliance: FDA 21 CFR Part 11 (electronic records), GMP (pharmaceutical manufacturing).
- Environmental Certifications: Greenguard Gold, LEED v4 (low-emitting materials).
7. Maintenance Guidelines
- Daily Cleaning: Use pH-neutral cleaners and microfiber mops.
- Periodic Maintenance:
- Polish: Apply protective wax every 6-12 months.
- Repair: Patch minor scratches immediately to prevent moisture ingress.
- Deep Cleaning: Steam cleaning (max 60°C) for heavy soiling.
8. Why Choose Our Solution?
- Expertise: 15+ years serving Fortune 500 labs and cleanroom operators.
- Customization: Tailored formulations for specific chemical exposures or temperature extremes.
- Warranty: 5-year limited warranty covering material defects and installation errors.
This comprehensive description highlights the product's technical excellence, compliance credentials, and practical benefits, positioning it as the ideal solution for demanding laboratory and cleanroom environments.
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