Wear-Resistant Polyurethane Universal Self-Leveling Mortar Floor for Medical Device Rooms
Product Overview
The Wear-Resistant Polyurethane Universal Self-Leveling Mortar Floor is a cutting-edge flooring solution engineered to meet the rigorous demands of medical device storage rooms, laboratories, cleanrooms, and other controlled healthcare environments. Combining exceptional durability, chemical resilience, and hygienic design, this system ensures long-term performance while adhering to strict safety and compliance standards. Its self-leveling properties, coupled with a seamless finish, make it ideal for facilities requiring high traffic resistance, easy maintenance, and aesthetic flexibility.
Key Features & Benefits
- Superior Wear and Impact Resistance
- Formulated with high-strength polyurethane resins and reinforced aggregates, this flooring withstands heavy rolling loads (e.g., medical carts, trolleys), foot traffic, and accidental impacts without surface degradation.
- Perfect for high-activity zones like equipment corridors, loading areas, and sterilization zones.
- Chemical and Corrosion Resistance
- Resists aggressive disinfectants, solvents, blood, bodily fluids, and harsh cleaning agents (e.g., bleach, ) commonly used in medical settings.
- Prevents chemical etching, staining, and structural weakening, ensuring a pristine, long-lasting surface.
- Seamless, Hygienic, and Easy-to-Clean Surface
- The self-leveling application creates a monolithic, pore-free finish that eliminates cracks, joints, or crevices where contaminants can accumulate.
- Meets USDA, FDA, and EU hygiene standards for infection control, enabling effortless sterilization and reducing cross-contamination risks.
- Thermal and Humidity Stability
- Withstands extreme temperature fluctuations (-30°C to +120°C) and high humidity without cracking, curling, or delamination.
- Suitable for cold storage rooms, autoclave areas, and facilities with HVAC variations.
- Enhanced Safety with Anti-Slip Properties
- Optional textured finishes (e.g., fine quartz broadcast or micro-aggregate) provide slip resistance in wet or oily conditions, minimizing slip-and-fall accidents.
- Complies with ADA, OSHA, and DIN 51130 safety regulations.
- Aesthetic Versatility and Customization
- Available in a broad spectrum of colors (RAL/Pantone matching) and finishes (matte, gloss, or decorative flakes) to align with facility branding or architectural design.
- Enhances professionalism while maintaining functionality.
- Eco-Friendly and Low-VOC Formulation
- Solvent-free and low-odor during installation, minimizing disruptions to ongoing operations and protecting indoor air quality.
- Certified for LEED, BREEAM, and other green building programs.
- Rapid Installation and Minimal Downtime
- Cures in 8-12 hours (walkable) and 24-48 hours (full load), enabling fast-track renovations or new constructions.
- Reduces facility shutdown periods and operational costs.
Technical Specifications
| Parameter |
Specification |
Test Method |
| Dry Film Thickness |
2-6 mm (customizable) |
ISO 2808 |
| Compressive Strength |
≥65 MPa |
ASTM C109 |
| Flexural Strength |
≥15 MPa |
ASTM C78 |
| Abrasion Resistance |
≤0.02 g/cm² (Taber CS-17, 1,000 g) |
ASTM D4060 |
| Chemical Resistance |
Passes 72-hour immersion (20% NaOH, 40% HSO, disinfectants) |
ASTM D1308 |
| Slip Resistance (DIN 51130) |
R10-R13 (textured options) |
DIN 51130 |
| Curing Time |
Walkable: 8-12 hrs |
Full Load: 24-48 hrs |
| Adhesion to Concrete |
≥3.0 N/mm² (pull-off test) |
ASTM D4541 |
| Fire Rating |
Class 1 (flame-retardant) |
EN 13501-1 |
| VOC Content |
<50 g/L |
EPA Method 24 |
Applications
- Medical Device Storage Rooms: Protects sensitive equipment from dust, moisture, and physical impacts.
- Cleanrooms and Laboratories: Maintains sterile conditions with seamless, non-porous surfaces.
- Pharmaceutical Production Areas: Resists spills of active ingredients, solvents, and cleaning agents.
- Hospital Operating Theaters: Combines slip resistance with easy-to-sanitize properties.
- Veterinary Clinics: Withstands aggressive cleaning protocols and animal traffic.
- MRI and Radiology Suites: Non-conductive and RF-transparent formulation.
Installation Process
- Surface Preparation: Diamond grinding or shot blasting to achieve a CSP 3-4 profile; repair of cracks and unevenness.
- Primer Application: High-adhesion polyurethane primer to seal the substrate and enhance bonding.
- Mortar Mixing and Pouring: Precision mixing of components; self-leveling spread via trowel or pump.
- Texture Application (Optional): Broadcasting of anti-slip aggregates or decorative media.
- Topcoat Sealing: UV-stable polyurethane or epoxy sealant for gloss/matte finish and added protection.
- Curing and Inspection: 24-hour protection from traffic; final quality audit.
Maintenance & Longevity
- Daily Cleaning: Mop with neutral pH detergents; avoid abrasive scrubbers.
- Periodic Maintenance: Reapply sealant every 5-7 years in high-traffic zones.
- Expected Lifespan: 15-20 years with proper care; resistant to UV degradation and yellowing.
Conclusion
The Wear-Resistant Polyurethane Universal Self-Leveling Mortar Floor is the ultimate choice for medical device rooms, offering unmatched durability, hygiene, and safety. Its tailored formulation ensures compliance with healthcare regulations while providing a visually appealing, low-maintenance solution for demanding environments. Ideal for both new constructions and retrofits, this flooring system minimizes lifecycle costs and maximizes operational efficiency.
SPR is a rich experience in industrial building materials research and development and manufacturing enterprises, the company set product research and development, production, sales, technical service, design,plan construction as a whole, from the market itself and the actual needs of customers, special investigation, integration, implementation of integrated process operations, every step of the force.Strive for excellence, strive to provide customers with innovative system solutions and high quality products.
The company is located in Nanxiong High-tech Zone, Guangdong Province, covering an area of more than 20,000 square meters, with an annual output of 16,000 tons. In 2022, SPR and Guangdong Jianlang Hardware System Product Co., Ltd. reached a strategic cooperation in the form of equity participation, and set up a joint venture Guangdong Jianlang SPR Construction Engineering Co., LTD., to build the floor industry
Industrial chain one-stop service model.
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