Explosion-Proof Non-Ignition Anti-Static Carborundum Floor for Logistics Warehouse
Product Overview
The Explosion-Proof Non-Ignition Anti-Static Carborundum Floor is a cutting-edge industrial flooring solution designed specifically for logistics warehouses where safety, durability, and electrostatic discharge (ESD) prevention are paramount. This flooring system integrates advanced materials and innovative technologies to ensure compliance with stringent safety standards while delivering exceptional performance in high-traffic, heavy-load environments.
Key Features
- Explosion-Proof & Non-Ignition Properties: Constructed with NFJ (Non-Ferrous Metal) fire-resistant aggregates and Portland cement, the flooring material meets critical safety requirements for environments handling flammable or explosive materials. The non-sparking nature of NFJ aggregates prevents accidental ignition, making it ideal for warehouses storing chemicals, fuels, or other hazardous substances.
- Anti-Static Functionality: The floor features a surface resistance ranging from 106 to 109 ohms, effectively dissipating static electricity to prevent electrostatic discharge (ESD) events. This is crucial in logistics warehouses where electronic components, precision instruments, or sensitive materials are stored, as ESD can cause equipment malfunctions or product damage.
- High Wear & Impact Resistance: The carborundum (silicon carbide) aggregates provide exceptional hardness and abrasion resistance, ensuring the floor can withstand heavy forklift traffic, pallet drops, and other mechanical stresses without cracking or wearing down.
- Chemical & Moisture Resistance: The flooring system is formulated to resist corrosion from acids, alkalis, salts, and oils, making it suitable for environments where spills or exposure to chemicals are common. Additionally, its moisture-resistant properties prevent mold growth and structural degradation.
- Aesthetic Appeal & Easy Maintenance: The smooth, polished surface offers a mirror-like finish that enhances the warehouse's appearance while facilitating easy cleaning and maintenance. The floor can be customized with various colors or patterns to align with corporate branding or safety signage requirements.
Technical Specifications
Parameter |
Specification |
Surface Resistance |
106 - 109 ohms |
Compressive Strength |
≥85 MPa |
Flexural Strength |
≥7 MPa |
Abrasion Resistance |
≤0.02 g (750g/500r) |
Chemical Resistance |
Excellent against acids, alkalis, salts, and oils |
Service Life |
15-20 years |
Application Thickness |
3.0 mm |
Temperature Resistance |
-20°C to 120°C |
Fire Resistance |
Class A1 (Non-Combustible) |
Application Areas
This flooring system is ideal for:
- Logistics warehouses storing flammable/explosive materials (e.g., chemicals, fuels).
- Electronics manufacturing facilities requiring ESD protection.
- Pharmaceutical warehouses handling sensitive products.
- Cold storage facilities needing moisture-resistant flooring.
- Heavy-duty industrial environments with high forklift traffic.
Installation Process
- Surface Preparation: The concrete substrate must be clean, level, and free of dust, grease, or contaminants.
- Base Coat Application: A primer coat of epoxy resin is applied to enhance adhesion.
- Carborundum Aggregate Broadcasting: NFJ aggregates are evenly spread over the wet primer and compacted using a trowel machine.
- Intermediate Coat: A layer of epoxy mortar is applied to fill voids and provide additional strength.
- Top Coat Finishing: A final layer of anti-static epoxy resin is applied to achieve the desired surface finish and ESD properties.
- Curing & Maintenance: The floor requires 24-48 hours of curing time before use. Regular maintenance with specialized cleaners ensures long-term performance.
Benefits
- Enhanced Safety: Prevents explosions, fires, and ESD-related incidents.
- Cost-Effective: Long service life reduces the need for frequent replacements.
- Sustainable: Low-VOC formulations and recyclable materials align with green building standards.
- Customizable: Available in various colors, textures, and finishes to suit specific requirements.
Conclusion
The Explosion-Proof Non-Ignition Anti-Static Carborundum Floor is a reliable, high-performance solution for logistics warehouses seeking to balance safety, functionality, and aesthetics. By integrating advanced materials and rigorous quality standards, this flooring system ensures a secure and efficient working environment while minimizing maintenance costs and downtime.
SPR is a rich experience in industrial building materials research and development and manufacturing enterprises, the company set product research and development, production, sales, technical service, design,plan construction as a whole, from the market itself and the actual needs of customers, special investigation, integration, implementation of integrated process operations, every step of the force.Strive for excellence, strive to provide customers with innovative system solutions and high quality products.
The company is located in Nanxiong High-tech Zone, Guangdong Province, covering an area of more than 20,000 square meters, with an annual output of 16,000 tons. In 2022, SPR and Guangdong Jianlang Hardware System Product Co., Ltd. reached a strategic cooperation in the form of equity participation, and set up a joint venture Guangdong Jianlang SPR Construction Engineering Co., LTD., to build the floor industry
Industrial chain one-stop service model.