Damage-Resistant Polyurethane Sanding and Anti-Slip Floor for Frying Area

• Customization: Available
• CAS No.: 3909500000
• Formula: Inapplicability
• Model NO.: SPR-2312P
• Color: Can Be Selected From The Color Card
• Appearance: Liquid
• Main Raw Material: Polyurethane
• Method: Brush
• Level: Primer+Middle+Topcoat
• Drying Method: Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Substrate: Polyurethane
• Components: Polyurethane
• Formation Mechanism: Conversion Type
• Wear-Resistant: High
• Service Life: Long
• Anti-Slip: High
• Chemical-Resistant: High
• Scrub-Resistant: High
• Transport Package: Box
• Specification: 30KG(25KG+5KG)
• Trademark: SPR
• Origin: Nanxiong China
• HS Code: 3909500000
• Production Capacity: 100000

Product Description

 

 

 

 

 

 

1. Product Overview
The Damage-Resistant Polyurethane Sanding & Anti-Slip Floor System is specifically designed to meet the rigorous demands of commercial frying areas, combining advanced material science with ergonomic safety features. This innovative flooring solution addresses the critical challenges of thermal shock, oil penetration, mechanical stress, and slip hazards inherent in food processing zones. Certified for food-grade applications and compliant with global safety standards, it ensures long-term performance while minimizing downtime and maintenance costs.

2. Core Technology & Material Composition
2.1 Polyurethane Hybrid Matrix

• High-Density PU Resin: Formulated with aliphatic polyols and isocyanate prepolymers, offering exceptional chemical resistance to animal fats, cooking oils, and acidic cleaning agents (pH 2-12).
• Thermal Stabilization: Infused with nano-ceramic additives (e.g., aluminum oxide) to enhance heat dissipation, maintaining structural integrity up to 120°C (248°F) continuous exposure.
• Antimicrobial Protection: Silver-ion-based additive inhibits bacterial growth (ASTM E2180) and mold formation, critical in high-humidity frying environments.

2.2 Anti-Slip Surface Technology

• Dual-Texture Finish: Combines 200-grit diamond-sanding for even friction distribution with embedded SiC (silicon carbide) granules (1-3mm diameter) in a gradient pattern.
• Slip-Resistance Rating: Exceeds R10 (DIN 51130) under wet/oily conditions, with a dynamic friction coefficient (μ) of 0.65-0.85.
• Wear-Resistant Topcoat: UV-cured aliphatic polyurethane layer (thickness ≥0.8mm) resists abrasion from footwear, trolleys, and metal tools.

2.3 Substrate Compatibility

• Bonds seamlessly to concrete, steel, or existing epoxy floors via a two-component primer, ensuring adhesion strength >2.5MPa (ASTM D4541).

3. Performance Advantages

 

Parameter	Specification
Compression Strength	≥30 MPa (ASTM D695)
Thermal Shock Resistance	Withstands ΔT=150°C without delamination
Oil Absorption	<0.5% (ASTM D570)
Impact Resistance	No cracking after 2kg steel ball drop from 1m
Service Life	>10 years under heavy-duty conditions

4. Safety & Compliance

• Food Contact Certification: FDA 21 CFR 177.1680, EU 1935/2004/EC, and LFGB compliance for direct food zone applications.
• Fire Rating: Class B1 (DIN 4102-1), self-extinguishing with low smoke emission.
• HACCP Compliance: Seamless, non-porous surface eliminates bacterial trapping (ISO 22196).

5. Application-Specific Benefits for Frying Areas

• Oil/Grease Mitigation: Hydrophobic surface reduces oil penetration by >90% compared to epoxy floors.
• Thermal Cycling Stability: Maintains flexibility between -40°C to 120°C (-40°F to 248°F), preventing cracking in freezer-to-fryer zones.
• Ergonomic Design: Shock-absorbing underlayment reduces fatigue during 12+ hour shifts (ergonomic certification per EN ISO 13402).

6. Installation & Maintenance
6.1 Rapid Installation

• Turnkey Process: From surface preparation to curing in 72 hours (at 20°C/68°F).
• Seamless Application: Cove base integration eliminates edges where contaminants collect.

6.2 Maintenance Protocol

• Daily Cleaning: pH-neutral detergents + auto-scrubbers (no harsh chemicals required).
• Rejuvenation: Apply polyurethane refresher coat every 3-5 years for sustained gloss.
• Repair Kits: On-site repair of localized damage in <2 hours using heat-welded patches.

7. Environmental & Economic Value

• Sustainability: 100% recyclable post-consumer, with 35% bio-based content (ISO 14040 LCA-verified).
• ROI Analysis: Reduces slip-related accidents by >70% and extends floor lifespan by 3x vs. vinyl alternatives.

8. Technical Specifications

 

Component	Details
Total Thickness	3-5mm (customizable for thermal mass)
Color Options	RAL 9003 (signal white), RAL 7035 (light gray), or custom shades
Light Reflectance	≥82% (improves energy efficiency in kitchens)
Acoustical Performance	Noise reduction coefficient (NRC) = 0.15-0.25

9. Industry Validations & Case Studies

• Certifications: NSF/ANSI 51, Greenguard Gold, and CE marking.
• Case Study: A global QSR chain reported 40% reduction in floor-related downtime after installation, with no slip incidents in 18 months.

10. Conclusion
The Damage-Resistant Polyurethane Sanding & Anti-Slip Floor is more than a surface-it's a strategic investment in operational safety, compliance, and efficiency. By integrating cutting-edge polymer technology with user-centric design, it sets a new benchmark for frying area flooring. Request a free site audit and sample today to experience the future of food processing infrastructure.