Wear-Resistant Solvent-Free Epoxy Resin Self-Leveling Floor Coating for Toy Manufacturing Facilities
Product Overview
The SolventGuard Eco-Armor Epoxy Self-Leveling Floor Coating is a heavy-duty, solvent-free flooring solution engineered explicitly for toy manufacturing plants, where safety, hygiene, and operational efficiency are paramount. This two-component system combines a high-purity epoxy resin (Component A) and a cycloaliphatic amine hardener (Component B) to create a seamless, impermeable surface that withstands the rigors of 24/7 production environments. Formulated with zero volatile organic compounds (VOCs), it eliminates health risks associated with solvent emissions while adhering to stringent international standards, including ASTM D4060 (abrasion resistance), EN 13813 (industrial floor classification), and FDA 21 CFR 175.300 (food-contact compliance).
Key Features & Technical Advantages
- Solvent-Free Safety & Regulatory Compliance
- Zero VOC Emissions: Ensures worker safety by avoiding toxic fumes during application and throughout the coating's lifespan.
- Global Certifications: Meets LEED v4.1 credits for low-emitting materials, EU REACH, and China GB 18581-2020 standards.
- Fire-Resistant Properties: Class 1 flame spread rating (ASTM E84) minimizes fire hazards in storage areas.
- Ultra-High Wear & Impact Resistance
- Taber Abrasion Resistance: <0.03 g loss per 1,000 cycles (ASTM D4060), outperforming conventional epoxy coatings by 300%.
- Shore D Hardness: 85-90, resisting scratches from heavy machinery, pallet jacks, and forklift traffic.
- Impact Resistance: Withstands 16 lb-ft (22 N·m) drops without cracking (ASTM D2794), ideal for toy assembly lines with frequent tool drops.
- Antimicrobial & Easy-to-Clean Surface
- Silver Ion Additive: Inhibits bacterial growth by 99.9% (tested against E. coli and S. aureus), crucial for toy factories adhering to ISO 22196.
- Non-Porous Finish: Prevents dust, paint spills, and adhesive residues from penetrating, enabling effortless cleaning with steam or mild detergents.
- Chemical Resistance: Immune to alcohol, and toy paint solvents (e.g., acrylic, enamel), maintaining integrity even under accidental spills.
- Rapid Curing & Low Downtime
- Return-to-Service Time: Foot traffic allowed in 8 hours; forklift operations in 24 hours (at 25°C).
- Dual-Cure Technology: Combines chemical and moisture curing to ensure full hardness in 7 days, even in humid conditions (RH ≤85%).
- Aesthetic Flexibility & Safety Enhancements
- Color-Coded Zones: Customizable with safety striping (e.g., yellow for forklift paths, green for assembly areas) and non-slip aggregates (R10-R13).
- Gloss Level Options: Matte (20-30 GU) or high-gloss (80-90 GU) finishes to reduce glare in brightly lit workshops.
Technical Specifications
| Parameter |
Specification |
| Mixing Ratio |
Component A : Component B = 3:1 (weight ratio) |
| Pot Life |
30-40 minutes at 25°C (mix and use within 25 minutes) |
| Recommended DFT |
1.5-3 mm per coat (achievable in single application via notched trowel) |
| Application Temperature |
15-35°C (substrate temperature must be ≥5°C above dew point) |
| Drying Time |
Tack-free: 4-6 hours; Full cure: 7 days (25°C) |
| Coverage Rate |
1.2-1.5 kg/m² per 1 mm thickness |
| Shelf Life |
18 months when stored at 5-30°C in unopened, UV-protected containers |
Industry-Specific Applications
- Plastic Injection Molding Zones: Resists thermal shock from hot molten plastic spills (up to 80°C).
- Paint Spray Booths: Non-flammable and solvent-resistant, preventing coating degradation from overspray.
- Woodworking Workshops: Withstands sawdust accumulation and wood glue adhesion without delamination.
- Packaging & Shipping Areas: High-traction surface prevents slips near conveyor belts and loading docks.
- Quality Control Labs: Chemical-resistant finish for spill-prone testing stations.
Sustainability & Operational Benefits
- Reduced Maintenance Costs: 15-20-year lifespan with minimal repairs, lowering lifecycle expenses by 40% vs. tile/vinyl flooring.
- Energy Efficiency: High-gloss finish enhances workshop lighting efficiency by 30%, reducing energy consumption.
- Waste Minimization: Solvent-free formulation eliminates hazardous waste disposal costs and environmental penalties.
Installation Guidelines
- Surface Preparation:
- Shot-blast or diamond-grind concrete to ≥CSP 4 profile; repair cracks with ECC Polyurea Filler.
- Apply ECC Moisture Vapor Barrier if relative humidity exceeds 75%.
- Mixing & Application:
- Mechanically stir Component A for 3 minutes, then add Component B and mix for 2 minutes.
- Pour onto pre-leveled surface and spread with a spiked roller or notched trowel (6-10 mm teeth).
- Curing & Post-Treatment:
- Ventilate area for 48 hours post-application to accelerate solvent-free curing.
- Apply anti-slip quartz broadcast (if required) within 15 minutes of pouring.
Conclusion
The SolventGuard Eco-Armor Epoxy Self-Leveling Floor Coating is the gold standard for toy factories seeking a durable, safe, and sustainable flooring solution. Its solvent-free composition, unmatched wear resistance, and antimicrobial properties ensure compliance with global safety standards while enhancing productivity and reducing maintenance costs. Ideal for high-traffic production zones, warehouses, and cleanrooms, this coating guarantees a flawless finish that endures the demands of modern toy manufacturing.
SPR is a rich experience in industrial building materials research and development and manufacturing enterprises, the company set product research and development, production, sales, technical service, design,plan construction as a whole, from the market itself and the actual needs of customers, special investigation, integration, implementation of integrated process operations, every step of the force.Strive for excellence, strive to provide customers with innovative system solutions and high quality products.
The company is located in Nanxiong High-tech Zone, Guangdong Province, covering an area of more than 20,000 square meters, with an annual output of 16,000 tons. In 2022, SPR and Guangdong Jianlang Hardware System Product Co., Ltd. reached a strategic cooperation in the form of equity participation, and set up a joint venture Guangdong Jianlang SPR Construction Engineering Co., LTD., to build the floor industry
Industrial chain one-stop service model.
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