Seamless Waterborne Epoxy Resin Flat Coating Floor System for Toy Manufacturing Facilities
Product Overview
The PlayGuard SafeFloor Waterborne Epoxy Flat Coating is a premium, eco-friendly flooring solution engineered specifically for toy factories, playroom production zones, children's product assembly lines, and packaging areas. Combining a water-dispersed epoxy resin (Component A) and a non-toxic polyamide hardener (Component B), this system creates a seamless, hygienic surface that meets stringent safety standards for children's environments while offering exceptional durability, chemical resistance, and low-VOC emissions. Formulated to withstand heavy foot traffic, machinery vibrations, and accidental spills of adhesives, paints, and cleaning agents, this coating adheres to ASTM F963 (toy safety), EN 71 (EU toy safety), and CPSC (U.S. Consumer Product Safety) regulations, ensuring a safe, compliant workspace for toy production.
Key Features & Technical Advantages
- Non-Toxic & Child-Safe Formulation
- Zero Heavy Metals: Free from lead, and hexavalent chromium (tested per EN 71-3).
- Low-VOC & Odorless: <50 g/L VOC content (meets SCAQMD Rule 1113), eliminating solvent-related health risks for workers.
- Food-Grade Compliance: Passes FDA 21 CFR 175.300 for incidental contact with toy packaging or food-themed play items.
- Non-Flammable: Class 1 fire rating (ASTM E84), reducing fire hazards in woodworking or foam-processing zones.
- Chemical & Stain Resistance
- Adhesive/Paint Resistance: Withstands prolonged contact with PVA glue, acrylic paint, and spray enamel without discoloration.
- Solvent Tolerance: Immune to 20% ethanol, and citrus-based cleaners used in toy labeling or sterilization.
- Oil/Grease Repellency: Non-porous finish prevents penetration of lubricants from sewing machines, CNC routers, or injection molding equipment.
- Seamless & Hygienic Surface
- Microbe-Inhibiting Properties: Inhibits bacterial growth by 99.9% (tested per ISO 22196), critical for plush toy stuffing or rubber molding areas.
- Dust-Free Sealing: Eliminates concrete pores to prevent dust migration, reducing allergy risks for workers and product contamination.
- Easy-to-Clean Finish: Smooth, non-textured surface enables quick sanitization with pH-neutral detergents or steam cleaners.
- Impact & Abrasion Durability
- Heavy Traffic Resistance: Rated for 25,000 cycles under 500 kg/cm² load (EN 13892-8), ideal for forklift-serviced warehouses or manual assembly lines.
- Drop-Test Endurance: Withstands 10 kg weight drops from 1.5 m without cracking (custom testing for toy packaging zones).
- Scuff Resistance: Maintains gloss and integrity under pallet dragging, cart impacts, and high-heel traffic.
- Aesthetic & Functional Customization
- Color Versatility: Matches corporate branding with UV-stable pigments (e.g., Pantone 185C for red, 286C for blue) or safety zone coding.
- Decorative Flakes: Optional broadcast of vinyl color chips for a terrazzo-like finish in showrooms or visitor areas.
- Glow-in-the-Dark Options: Phosphorescent additives for emergency exit pathways or dark-room toy testing labs.
Technical Specifications
| Parameter |
Specification |
| Mixing Ratio |
Component A : Component B = 3:1 (weight ratio) |
| Pot Life |
35-45 minutes at 25°C (mix and use within 30 minutes) |
| Recommended DFT |
0.8-1.5 mm per coat (applied via roller or squeegee) |
| Application Temperature |
10-30°C (substrate must be ≥3°C above dew point) |
| Drying Time |
Light foot traffic: 8-10 hours; Full cure: 5 days (25°C, 50% RH) |
| Coverage Rate |
0.8-1.0 kg/m² per 1 mm thickness |
| Shelf Life |
18 months when stored at 5-30°C in unopened, UV-protected containers |
Toy Factory Applications
- Assembly Lines: Resists glue drips, marker stains, and frequent foot traffic in plush toy, wooden puzzle, or LEGO-style brick manufacturing.
- Packaging & Shipping Zones: Withstands pallet jack impacts, strapping tape residues, and cardboard dust accumulation.
- Paint Booths & Spray Areas: Chemical-resistant finish prevents solvent damage from enamel or water-based toy coatings.
- Woodworking Shops: Seals concrete to prevent sawdust infiltration and withstands wood glue spills without delamination.
- Quality Control Labs: Non-porous surface for spill-prone testing of toy durability, flammability, or choking hazard compliance.
Sustainability & Operational Benefits
- Energy Efficiency: High-gloss option (80-90 GU) reduces lighting needs by 20%, lowering utility bills.
- Lifecycle Cost Savings: 10-15-year lifespan with minimal repairs, cutting flooring replacement costs by 40% vs. vinyl or epoxy tiles.
- Waste Reduction: Waterborne formulation avoids hazardous waste disposal fees and environmental compliance risks.
- Worker Productivity: Quick-curing formula minimizes downtime; full cure in 5 days vs. 7 days for solvent-based systems.
Installation Guidelines
- Surface Preparation:
- Grind concrete to ≥CSP 3 profile; repair cracks with ECC Non-Sag Epoxy Mortar.
- Vacuum and mop with ECC Degreaser Cleaner to remove oils, waxes, or curing compounds.
- Apply ECC Moisture Vapor Barrier Primer if RH exceeds 75%.
- Mixing & Application:
- Mechanically stir Component A for 3 minutes, then add Component B and mix for 2 minutes.
- Pour onto pre-leveled surface and spread with a microfiber roller (10-12 mm nap) or notched squeegee.
- Curing & Post-Treatment:
- Maintain 20-25°C and 40-60% RH for 5 days; avoid heavy machinery until full cure.
- Install anti-fatigue mats in standing workstations after 48 hours.
Certifications & Compliance
- ASTM F963: Meets toy safety standards for mechanical hazards, flammability, and toxic elements.
- EN 71-3: Compliant for migration of certain elements (lead, etc.) in toy contact surfaces.
- CPSC 16 CFR 1303: Banned hazardous substances exemption for lead paint in flooring.
- GREENGUARD Gold: Certified for low chemical emissions in indoor environments.
Conclusion
The PlayGuard SafeFloor Waterborne Epoxy Flat Coating is the ultimate flooring solution for toy manufacturers seeking a safe, sustainable, and high-performance workspace. Its non-toxic formulation, chemical resilience, and seamless finish ensure compliance with global toy safety regulations while protecting workers and products from contamination. Ideal for assembly lines, packaging zones, and playroom production areas, this coating delivers a flawless, long-lasting surface that enhances operational efficiency and brand reputation.
SPR is a rich experience in industrial building materials research and development and manufacturing enterprises, the company set product research and development, production, sales, technical service, design,plan construction as a whole, from the market itself and the actual needs of customers, special investigation, integration, implementation of integrated process operations, every step of the force.Strive for excellence, strive to provide customers with innovative system solutions and high quality products.
The company is located in Nanxiong High-tech Zone, Guangdong Province, covering an area of more than 20,000 square meters, with an annual output of 16,000 tons. In 2022, SPR and Guangdong Jianlang Hardware System Product Co., Ltd. reached a strategic cooperation in the form of equity participation, and set up a joint venture Guangdong Jianlang SPR Construction Engineering Co., LTD., to build the floor industry
Industrial chain one-stop service model.
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