Matte Polyurethane Wear-Resistant Self-Leveling Mortar Floor for Workshops

• Customization: Available
• CAS No.: 3909500000
• Formula: Inapplicability
• Model NO.: SPR-2210P
• Color: Can Be Selected From The Color Card
• Appearance: Liquid
• Main Raw Material: Polyurethane
• Method: Brush
• Level: Primer+Middle+Topcoat
• Drying Method: Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Substrate: Polyurethane
• Components: Polyurethane
• Formation Mechanism: Conversion Type
• Wear-Resistant: High
• Service Life: Long
• Anti-Slip: High
• Chemical-Resistant: High
• Scrub-Resistant: High
• Transport Package: Box
• Specification: 30KG(25KG+5KG)
• Trademark: SPR
• Origin: Nanxiong China
• HS Code: 3909500000
• Production Capacity: 100000

Product Description

 

 

 

 

 

 

Matte Polyurethane Wear-Resistant Self-Leveling Mortar Floor for Workshops: A Comprehensive Product Overview

Introduction

In industrial settings, the choice of flooring is critical, as it must withstand heavy loads, chemical exposure, thermal shocks, and constant wear while ensuring safety and efficiency. The Matte Polyurethane Wear-Resistant Self-Leveling Mortar Floor is engineered to meet these demands, offering a seamless, durable, and low-maintenance solution tailored for workshops and industrial environments. This advanced flooring system combines the resilience of polyurethane with the precision of self-leveling mortar technology, resulting in a surface that enhances both functionality and aesthetics. Below is a detailed exploration of its features, benefits, technical specifications, and applications.

Technical Excellence and Core Features

1. Superior Wear Resistance
   The formulation incorporates high-grade polyurethane resins and specialized aggregates, creating a mortar with exceptional abrasion resistance. Tested to withstand up to 45MPa compressive strength and 0.06g wear loss (750g/500r), this floor is designed for heavy-duty applications, including machinery workshops, automotive repair centers, and logistics hubs. Its dense, non-porous structure prevents dusting and degradation, ensuring long-term durability even under extreme conditions.

2. Self-Leveling Precision
   The self-leveling property ensures a perfectly flat, seamless surface without trowel marks or joints. This not only enhances visual appeal but also facilitates easy cleaning and maintenance. The smooth finish reduces trip hazards and supports the seamless movement of equipment, optimizing workflow efficiency in fast-paced industrial settings.

3. Matte Finish for Reduced Glare
   Unlike glossy alternatives, the matte texture minimizes light reflection, creating a safer and more comfortable working environment. This feature is particularly beneficial in precision engineering workshops, electronics assembly lines, and laboratories where glare can impair visual accuracy and cause eye strain.

4. Chemical and Thermal Resistance
   The polyurethane matrix provides inherent resistance to a wide range of chemicals, including acids, alkalis, oils, and solvents. Additionally, the floor can withstand thermal shocks up to 130°C, making it suitable for environments with fluctuating temperatures, such as foundries, welding shops, and food processing facilities.

5. Environmental Compliance
   Formulated as a water-based, solvent-free system, this mortar floor complies with stringent VOC emission standards (less than 100g/L), contributing to improved indoor air quality. It is certified under ISO 14001 for environmental management and ISO 9001 for quality assurance, reflecting a commitment to sustainable manufacturing practices.

Technical Specifications

 

Parameter	Details
Material Composition	Water-based polyurethane resin, graded aggregates, additives
Application Thickness	2-4 mm (self-leveling layer)
Curing Time	Surface dry: ≤8 hours; Full cure: ≤48 hours (at 25°C, 50% RH)
Compressive Strength	≥45 MPa
Tensile Strength	≥12 MPa
Elongation at Break	≥150%
Shore Hardness (D)	80-85
Abrasion Resistance	≤0.06g (750g/500r)
Adhesion Strength	≥1.5 MPa
Service Temperature	-30°C to 130°C
VOC Content	≤100g/L (compliant with global environmental standards)
Certifications	ISO 9001, ISO 14001, CE, REACH

Application Scenarios

1. Automotive Workshops
   Resistant to oil spills, brake fluid, and tire marks, the floor maintains a pristine appearance even in high-traffic repair zones. Its anti-slip texture (when specified) enhances safety around lifting platforms and service bays.

2. Manufacturing Facilities
   Ideal for CNC machining centers, metal fabrication shops, and assembly lines, where heavy machinery and sharp tools require a floor that prevents concrete dusting and withstands impact.

3. Chemical Processing Plants
   The chemical-resistant properties protect against corrosive substances used in production, ensuring longevity and reducing replacement costs.

4. Food and Beverage Industry
   Seamless surfaces prevent bacterial growth and facilitate hygienic cleaning, complying with HACCP and GMP standards. The thermal shock resistance accommodates temperature fluctuations in refrigeration and cooking areas.

5. Electronics Manufacturing
   The matte finish minimizes electrostatic discharge risks and provides a cleanable surface for sensitive components, meeting ESD control requirements.

Installation Guidelines

1. Surface Preparation
   • Ensure the substrate is sound (concrete compressive strength ≥20MPa), clean, and free of cracks, laitance, and contaminants.
   • Grind or shot-blast the surface to achieve an open texture and remove existing coatings.
   • Prime with a polyurethane-based primer for enhanced adhesion.
2. Mixing and Application
   • Mix components mechanically to a homogeneous consistency.
   • Pour the mixture within 30 minutes and allow self-leveling; use spiked rollers for large areas to release air bubbles.
   • Maintain ambient temperature between 15°C-30°C and relative humidity below 75% during application.
3. Curing and Protection
   • Avoid foot traffic for 24 hours and heavy loads for 7 days.
   • Use protective covers during curing to prevent contamination.

Maintenance and Longevity

• Daily Cleaning: Use a neutral pH cleaner and soft mop to remove dust and light stains. Avoid abrasive tools that may scratch the surface.
• Periodic Care: Apply a polyurethane wax every 6-12 months to maintain gloss and protect against UV degradation.
• Repair: Localized damages can be patched using the same mortar mix, ensuring seamless integration with the existing floor.

Sustainability and Compliance

This flooring solution aligns with global sustainability goals by:

• Reducing construction waste through precise self-leveling application.
• Lowering energy consumption via high thermal insulation properties.
• Promoting recyclable materials in production.

Conclusion

The Matte Polyurethane Wear-Resistant Self-Leveling Mortar Floor represents a pinnacle of industrial flooring technology, merging robustness with user-centric design. Its ability to adapt to diverse workshop environments while ensuring safety, hygiene, and aesthetic appeal makes it a strategic investment for forward-thinking industries. For businesses prioritizing longevity, compliance, and operational efficiency, this flooring system delivers unparalleled value across the entire lifecycle.