Impermeable Inorganic Wear-Resistant Emery Curing Agent Floor for Machinery Plants

• Customization: Available
• CAS No.: 3809100000
• Formula: Inapplicability
• Model NO.: SPR-3510P
• Color: Can Be Selected From The Color Card
• Appearance: Liquid
• Main Raw Material: Agent
• Method: Brush
• Level: Primer+Middle+Topcoat
• Drying Method: Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Substrate: Agent
• Components: Agent
• Formation Mechanism: Conversion Type
• Pressure-Resistant: High
• Wear-Resistant: High
• Anti-Slip: High
• Dust-Proof: High
• Corrosion-Resistant: High
• Hard: High
• Transport Package: Box
• Specification: 25KG
• Trademark: SPR
• Origin: Nanxiong China
• HS Code: 3809100000
• Production Capacity: 100000

Product Description

 

 

Impermeable Inorganic Wear-Resistant Carborundum Curing Agent Floor for Machinery Plants: A Comprehensive Product Overview

1. Introduction to the Product
The Impermeable Inorganic Wear-Resistant Carborundum Curing Agent Floor is a cutting-edge industrial flooring solution specifically engineered for machinery plants, heavy manufacturing facilities, and industrial environments demanding extreme durability and chemical resistance. This system integrates high-purity carborundum (silicon carbide, SiC) aggregates with advanced inorganic curing agents to create a seamless, impermeable surface that withstands the harshest conditions while ensuring long-term performance and cost efficiency.

2. Technical Composition and Architecture

• Material Science
  • Carborundum Aggregates: Ultra-hard SiC particles (Mohs hardness 9.5) are graded into a multi-layer system (30-mesh base, 16-mesh mid, and metallic wear beads at the surface) to form a gradient wear-resistant structure. This composition ensures exceptional abrasion resistance under heavy loads, such as forklift traffic, steel milling, and machinery operations.
  • Inorganic Curing Agent: A silicate-based, waterborne formula penetrates the concrete substrate to a depth of ≥5 mm, triggering a chemical reaction that forms a three-dimensional silicon-oxygen network. This curing mechanism enhances surface density (≥3.2 g/cm³) and compression strength (≥85 MPa) while blocking moisture intrusion.
  • Nano-Enhancements: Nanosilica particles (<50 nm) and alumina micro-powders (D50=12 μm) are incorporated to improve impermeability and flexural strength (28 MPa), respectively.
• Construction Process
  • Surface Preparation: Vacuum grinding (CSP ≥2.0 mm roughness) followed by high-pressure water jet cleaning (20 MPa) ensures optimal adhesion.
  • Application Method: A three-phase (seeding process) deposits carborundum aggregates into fresh concrete, followed by curing agent saturation. The system cures under controlled conditions (45±2°C steam for 72 hours + 28-day ambient cure).

3. Performance Metrics and Certifications

• Mechanical Properties
  • Compression Strength: ≥85 MPa (ASTM C39)
  • Abrasion Resistance: <0.01 g/cm² wear loss (ASTM C1353, 1000 cycles)
  • Impact Resistance: No cracking under 10 kg drop test (1 m height)
• Chemical Resistance
  • Acid/Alkali Exposure: Withstands 15% NaOH (30-day mass loss <0.3%) and 10% HSO (28-day mass loss <0.5%).
  • Oil/Grease Repellency: Contact angle ≥105° (ASTM D5725).
• Environmental Adaptability
  • Thermal Shock: No deformation at 200°C (1 hour cyclic test).
  • Low-Temp Performance: Crack-resistant at -20°C (GB/T 2423.1).
• Certifications
  • International: CE, ASTM D4263 (wear resistance), GB/T 22518-2008 (slip resistance).
  • Domestic: China Building Materials Certification (CTC), Class 1 Mechanical Industry Flooring Qualification.

4. Functional Advantages Over Traditional Systems

 

Dimension	Epoxy Coatings	Carborundum System	Differentiating Benefits
Durability	Yellowing/chalking in 1-2 years	UV-stable (>95% color retention at 5 years)	Inorganic structure resists aging
Load Capacity	Plastic deformation <5 tons	10-ton forklift traffic (no marks)	SiC skeleton distributes pressure
Repairability	Full replacement required	In-situ patching (self-healing silicate)	Modular maintenance reduces downtime
Environmental	VOC emissions	A+ eco-certification (0 formaldehyde)	ISO 14001 compliance

5. Construction and Maintenance

• Smart Installation
  • Laser leveling (±0.5 mm/2 m accuracy) and infrared moisture monitoring (<3% RH) ensure quality control.
• Lifecycle Maintenance
  • Daily Care: High-pressure water cleaning (≤15 MPa).
  • Periodic Renewal: Re-application of curing agent every 3 years (material loss <5%).
• Cost Efficiency
  • 35% lower total cost of ownership vs. epoxy floors (includes costs and downtime).

6. Typical Applications and Case Studies

• Precision Machining Workshops: Prevents coolant infiltration (ISO 14001 compliance). Case study: Shanghai automotive plant (20,000 m², zero leaks in 2 years).
• Steel Preprocessing Lines: Resists hot-rolled scale wear (annual loss <0.1 mm vs. >1.5 mm for conventional floors).
• Automated Warehouses: AGV-resistant surface (50,000 cycles no damage).

7. Sustainability and Circular Economy

• Carbon Footprint: 40% lower energy consumption than organic coatings (third-party LCA data).
• Recyclability: 85%+ material recovery rate for road base reuse.

8. Technical Validation and Support

• Testing: SGS-certified chemical resistance, TÜV-approved friction coefficients (BPN ≥75 dry, ≥65 lubricated).
• Warranty: 10-year performance guarantee under standard industrial conditions.

9. Conclusion
The Impermeable Inorganic Wear-Resistant Carborundum Curing Agent Floor redefines industrial flooring by combining extreme durability, chemical resistance, and environmental stewardship. With proven performance in machinery plants worldwide, it offers a future-proof solution for demanding industrial environments. For technical specifications, installation guides, or site surveys, contact our engineering team today.