Wear-Resistant Polyurethane Universal Self-Leveling Mortar Floor for Pharmaceutical Factory

• Customization: Available
• CAS No.: 3909500000
• Formula: Inapplicability
• Model NO.: SPR-2310P
• Color: Can Be Selected From The Color Card
• Appearance: Liquid
• Main Raw Material: Epoxy
• Method: Brush
• Level: Primer+Middle+Topcoat
• Drying Method: Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Substrate: Epoxy Resin
• Components: Epoxy Resin
• Formation Mechanism: Conversion Type
• Wear-Resistant: High
• Dust-Proof: High
• Chemical-Resistant: High
• Anti-Slip: High
• Period of Service: Long
• Easy to Clean: High
• Transport Package: Box
• Specification: 30KG(20KG+10KG)
• Trademark: SPR
• Origin: Nanxiong
• HS Code: 3909500000
• Production Capacity: 100000

Product Description

 

Product Description: Wear-Resistant Polyurethane Universal Self-Leveling Mortar Floor for Pharmaceutical Factories

1. Introduction
The Wear-Resistant Polyurethane Universal Self-Leveling Mortar Floor (hereinafter referred to as "Polyurethane Self-Leveling Floor") is a high-performance flooring solution specifically designed for pharmaceutical factories. It combines advanced polyurethane resin technology with self-leveling mortar to create a seamless, durable, and hygienic surface that meets the stringent requirements of the pharmaceutical industry. This product is ideal for areas where high cleanliness, chemical resistance, and wear resistance are essential, such as production workshops, laboratories, and clean rooms.

2. Product Features

 

Feature	Description
High Wear Resistance	The floor is formulated with ultra-high molecular weight polyurethane, offering exceptional resistance to abrasion, impact, and heavy traffic. It can withstand the constant movement of equipment and personnel without showing signs of wear.
Excellent Chemical Resistance	Resistant to a wide range of chemicals, including acids, alkalis, solvents, and disinfectants commonly used in pharmaceutical environments. This ensures the floor remains intact and hygienic even after exposure to harsh cleaning agents.
Seamless and Hygienic	The self-leveling property ensures a smooth, seamless surface that eliminates joints and cracks where bacteria and contaminants can accumulate. This makes it easier to clean and maintain, reducing the risk of cross-contamination.
Anti-Slip Properties	The floor can be customized with a textured or matte finish to provide enhanced slip resistance, ensuring the safety of personnel even in wet or oily conditions.
Easy to Clean and Maintain	The non-porous surface prevents the absorption of liquids and dirt, allowing for quick and efficient cleaning with standard disinfectants. Regular maintenance is straightforward, reducing downtime and labor costs.
Temperature Resistance	Capable of withstanding a wide temperature range, from -40°C to +120°C, making it suitable for both cold storage areas and high-temperature sterilization rooms.
Long Service Life	With proper installation and maintenance, the Polyurethane Self-Leveling Floor can last for over 10 years, providing a cost-effective solution for pharmaceutical facilities.
Environmentally Friendly	Formulated with low-VOC (volatile organic compound) materials, the floor complies with environmental regulations and contributes to a healthier indoor air quality.

3. Technical Specifications

• Base Material Compatibility: Suitable for concrete, epoxy, and existing polyurethane floors. The substrate must be clean, dry, and free of contaminants.
• Mixing Ratio: The product is supplied as a multi-component system (typically A, B, C, and D components) that must be mixed in precise proportions according to the manufacturer's instructions.
• Application Thickness: Recommended thickness ranges from 1.5mm to 3.0mm, depending on the specific requirements of the area (e.g., high-traffic zones may require a thicker layer).
• Curing Time: Surface dry in 6 hours at 20°C, with full cure achieved in 72 hours. Avoid foot traffic during the initial curing period.
• Adhesion Strength: Excellent adhesion to various substrates, ensuring long-term durability.
• Color Options: Available in a wide range of colors to match the aesthetic requirements of the pharmaceutical facility.

4. Application Process

1. Surface Preparation: The substrate must be thoroughly cleaned, repaired, and primed to ensure proper adhesion. This may involve shot blasting, grinding, or acid etching, followed by the application of a suitable primer.
2. Mixing: Combine the components A, B, C, and D in the correct ratio and mix thoroughly using a mechanical stirrer until a homogeneous consistency is achieved.
3. Application: Pour the mixed material onto the prepared surface and spread it evenly using a trowel or squeegee. For larger areas, a self-leveling pump may be used.
4. Finishing: Use a spiked roller to remove air bubbles and ensure a smooth finish. For textured surfaces, apply a non-slip aggregate before the material sets.
5. Curing: Allow the floor to cure at the recommended temperature and humidity conditions. Avoid exposure to water or chemicals during the curing process.

5. Applications in Pharmaceutical Factories

• Production Areas: The Polyurethane Self-Leveling Floor is ideal for manufacturing zones where equipment, raw materials, and finished products are handled. Its wear resistance ensures the floor remains intact under heavy machinery and foot traffic.
• Clean Rooms: The seamless, hygienic surface is perfect for clean rooms where particle and microbial contamination must be minimized. The floor's chemical resistance also makes it suitable for use with disinfectants and cleaning agents.
• Laboratories: The floor's durability and ease of cleaning make it suitable for laboratories, where spills of chemicals and biological samples are common.
• Warehouses and Storage Areas: The floor can withstand the weight of pallets, forklifts, and other storage equipment, making it ideal for warehouses and cold storage facilities.
• Packaging Zones: The anti-slip properties of the floor enhance safety in areas where packaging materials are handled, reducing the risk of slips and falls.

6. Advantages Over Traditional Flooring Solutions

• Compared to Epoxy Floors: Polyurethane floors offer better chemical resistance, flexibility, and temperature tolerance, making them more suitable for pharmaceutical environments where harsh cleaning agents and temperature fluctuations are common.
• Compared to Ceramic Tiles: Seamless polyurethane floors eliminate grout lines, reducing the risk of bacterial growth and making cleaning more efficient.
• Compared to Concrete Floors: Polyurethane coatings provide enhanced wear resistance, chemical protection, and aesthetic appeal, extending the lifespan of the floor and reducing maintenance costs.

7. Maintenance and Care

• Daily Cleaning: Use a mop or auto-scrubber with a neutral pH cleaner to remove dirt and spills. Avoid using abrasive cleaners or tools that could damage the surface.
• Periodic Maintenance: Inspect the floor regularly for signs of wear or damage. Repair any cracks or chips promptly to prevent further deterioration.
• Deep Cleaning: Periodically perform deep cleaning using a high-pressure washer or steam cleaner to remove embedded contaminants.

8. Conclusion

The Wear-Resistant Polyurethane Universal Self-Leveling Mortar Floor is a cutting-edge solution for pharmaceutical factories, offering unmatched durability, chemical resistance, and hygiene. Its seamless finish, ease of maintenance, and long service life make it a cost-effective investment for facilities that demand the highest standards of cleanliness and safety. By choosing this flooring system, pharmaceutical manufacturers can ensure compliance with regulatory requirements while enhancing operational efficiency and protecting their personnel and products.